1、发送部门 生产部Production Dept.技术部 Technical 项目部Project合 计TotalApproved By批 准Checked By审 核Produced By制 作13备注：本文件有中英两种文本，如有冲突以中文为准,英文版本则为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a reference shall any conflicts accrued
2、.1. 检验流程 Quality Inspection Flow Chart 业务流程Inspection Flow Chart始点Starting Time关联事项Relevant Procedure不合格 unqualified 合格 qualified开工前完成Shall be finished before projects start工序检验流程；Each process inspection procedure. 内部业务分担；Internal inspection allocation. 不良事项；Non-conformance items. 顾客NCR；non-conforma
3、nce record. 不合格品处理程序；Non-conformance treatment procedure.QC一次检查合格率；QC inspection one time passing rate.数据分析程序Data analyze2.1进料检验 Incoming Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference
4、Document参考文件Responsible Dept./ Person负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性，Whether mill certification are in accordance with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept. /Material inspector钢材验收Raw material i
5、nspection按材料标准,检查外观、长度、宽度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure质控部 /进料检验员QC dept./Material inspector焊材验收Welding Material inspection合格证书certificate inspection按焊接材料标准，检查焊材包装，核对批号Check welding material pa
6、ckage, identification mark with relevant standards机械零件验收Mechanical component按材料标准,检查外观尺寸等Check the appearance, dimension according to standards材料标准，图纸Material standard，drawing电气零件验收Electrical component功能测试 Functional test电源Power supply目视VT，质控部/进料检验员/电气工程师electricalengineer涂装材料验收Painting Material ins
7、pection合格证检查油漆桶标识，核对批号检查钢丸是够符合要求Check paint pot, shot grit identification mark with relevant standards，2.2过程检验 In Process Quality Control A. 下料 Cutting 下料cutting & layout数控切割精度检查accuracy checking record of NC. cutting machine工艺要求 Process requirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift材质
8、跟踪MATERIAL TRACK每件Each piece检验表单 Inspection report下料后尺寸检查dimension inspection after cutting图纸drawing每批/首件batch/First piece坡口加工BevelingDrawing坡口检验尺Bevel inspection ruler钻孔DrillingEachpiece折弯Bending钢卷尺、样板Steel tape, template钻孔模板Fixture尺寸检测dimension inspection模板图纸template drawingSteel vernier caliperB.
9、 部件焊接尺寸 Welding dimension of each part焊前Before welding焊工证certified welders,核对Check & confirmAWS D1.1工艺技术部/焊接工程师Technical dept./ welding Engineer焊接程序welding procedure焊接工艺welding process specifications焊接welding焊接工艺参数检查Welding parameter inspection是否符合WPSConformity with WPS钳形表Ampere meter电流电压测量Current &
10、 voltage measurement每天一次One time per day质控部/结构检验员QC/structural inspector每部件尺寸焊前检查Dimension inspection before welding of each part定位尺寸检查Positioning dimension inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪，样板Steel tape, insert ruler, level每部件Each assembly piece设计图纸 design drawing每部件尺寸焊后检查dimension inspec
11、tion after welding of each part定位尺寸检查，钢卷尺,塞尺,水平仪外形检查Configur-ation inspection产生的变形。deformation钢卷尺,塞尺Steel tape, insert ruler, l尺寸测量 Dimension checking每个产品Each canopyC .装配 Assembly 前端梁End Beam Front焊接外观，尺寸Visual Welding Dimension钢卷尺，焊接样板Steel tape, Welding gauge 尺寸测量，焊缝测量Dimension checking，weld checking设计图纸 ,焊接程序 design drawingWelding procedure后端梁End Beam RearWelding gauge中梁Center Sill 垫枕Bolsters 前端底架EndUnderFrame Front 后端底架EndUnderframe Rear 底架Underframe 右侧墙Side Wall Right 焊接外观，尺寸,平面度Flatness 左侧墙Side Wall LEFT前端墙End Wall 后端墙End Wall Rear 设计图
