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    Installation Manual of Twin Layers Oil Tank中英文Word文档格式.docx

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    Installation Manual of Twin Layers Oil Tank中英文Word文档格式.docx

    1、 to against overturning or damage of oil tanks, the arching supporting plates and 10 mm thickness rubber should be laid at the bottom of oil tanks; the outer surface of oil tank should be covered by waterproof cloth or plastic cloth. 二、检测项目 II Purpose of Testing and Inspection 在油罐埋置前必须按照厂家的规定进行相关性能的

    2、确认,一旦发现有泄漏、防腐不当的地方要立即与生产厂家联系进行检修。SF双层油罐在出厂前均做过严格的检测和试验,到达工地后用户也必须按照下列项目进行严格检测和确认。Before imbedding the oil tanks, the related functional performance must be checked and confirmed; once leakage, improper corrosion resistance areas occurred, the user shall contact the manufacturer for immediate inspect

    3、 and repair. SF twin layers oil tanks have been strictly tested and inspected before delivery; it shall be strictly tested and inspected by the user in compliance with following instructions after its arrival on the site: 1.目测 Visual observation 目测就是对油罐外层的FRP进行观察,是否有损伤。Visual observation is to obser

    4、ve if there is any damage on the FRP layer of SF twin layers oil tanks.2.压力检测 Pressure inspection 压力检测是确认油罐的压力是否与出货是的压力一致。该项确认在油罐到达现场后由客户对压力进行检查。Pressure inspection is to check if the pressure of oil tank is the same to the pressure index that checked before delivery. This pressure inspection is to

    5、be carried out by the user after the oil tanks arrives at the installation site. 三、油罐的运输要领和注意事项 III Key points and notices during transportation1.油罐的吊装 Lifting of oil tanks油罐在进行吊装的时候,必须使用油罐上部的四个吊耳进行起吊。而且吊装用的钢丝绳也必须选用合适的长度,起吊的钢丝绳的角度要保证在60以下。吊装作业必须要由具有相关资质或具备丰富经验的专业人员进行操作。When lifting oil tanks, the fo

    6、ur lifting hooks on the top of oil tank must be used; the proper length of wire rope must be chose and the angle between wire ropes must be guaranteed below 60. The lifting job must be carried out by professional operators who have related certificates and experiences.Wire ropeLifting hook2.油罐的搬运 Tr

    7、ansportation of oil tanks油罐在搬运的时候,必须注意保护外层的FRP层。油罐的微小中空层从出厂后一直为35Kpa左右的压力,这也是为了尽早能够发现油罐损伤所设计的。在油罐搬运的时候,搬运的车辆上必须安装防止翻转的支撑台架,并在台架上铺设10mm厚的减震橡胶以防止油罐外层受到冲击损伤。如果采用绑带进行固定的时候,绑带与油罐接触的地方也要用橡胶进行衬垫,禁止用钢丝绳直接紧固罐体,以保护油罐表面的FRP层。注意油罐搬运的时候必须稳步进行,避免急进、急停或在颠簸的路面操作。不使用支撑台架而用枕木进行的时候,油罐底部的两边必须垫上木块从而防止油罐翻转,并用10mm的橡胶进行铺垫。

    8、拉紧葫芦收紧的时候一定要两边同时进行。FRP layer of oil tanks must be properly protected during transportation. The pressure of minute intermediate layer of oil tanks shall be remained around35Kpa after delivery from the manufacturers factory; this design is to find the damage of the oil tanks if any as early as possib

    9、le. The supporting frame against overturning must be installed on the vehicle during transportation; in addition, 10 mm thickness rubber must be laid on the supporting frame to against impact on the FRP layer of the oil tanks. If the user will adopt binding tape to fix the oil tank, please note that

    10、 the rubber must be used as cushion at the places where binding tape will touch on the oil tanks. It is forbidden to use wire rope to fix the oil tanks directly. All these measures are made to protect FRP layer of oil tanks. Please note that the oil tanks must be moved steadily; the quick moving and

    11、 stop or transportation on rough road shall be avoided. When the users are using crosstie instead of supporting frame, the wood blocks must be laid at the two sides of the bottom of oil tanks; in addition, 10 mm thickness rubber shall be laid on the wood blocks as cushion. When electric block are ti

    12、ghtening, it shall be carried out simultaneously at two sides.四、油罐安装要领和注意事项 IV Key points and notices during installation1.油罐的基础 Foundation of SF twin layers oil tankSF双层油罐的安装基础,必须在300mm以上厚的混凝土基础。Installation foundation of SF twin layers oil tank must be at least 300 mm thickness concrete foundation

    13、. 注意事项 Notices:1 预埋螺栓的埋置,在300mm厚混凝土基础上的螺栓预埋后必须要校正高度。Location of embedded bolt: the bolts must have rectified altitude after embedding in 300 mm thickness concrete foundation. 预埋螺栓的露出混凝土的高度至少在100mm以上。The height of embedded bolts shall be at least 100 mm above the concrete foundation. 上述项目为基础制造的要点,必须确

    14、认无误后再进行其它事项的检测,有不完备的地方需在油罐进场前全部修正完毕。The above two notices are the key points of foundation of SF twin layers oil tank; it must be done before the other test and inspection; if there is any imperfection, it must be rectified and repaired before the oil tanks installation.在支撑板上设置油罐的注意点Notices on the s

    15、upporting plates:1 在钢制支撑板上必须铺设6mm厚的减震橡胶,以防止油罐的FRP层与支撑板直接接触造成损伤。6 mm thickness rubber must be laid on the steel supporting plates to protect FRP layer of oil tank against damage because of direct touch between FRP layer and steel supporting plates. 油罐在安装在支撑板之后,如果有空隙的话,则用橡胶垫予以填塞。If there is any cleara

    16、nce between the oil tank and supporting plate after installation, rubber cushion could be stuffed into the clearances.2.油罐的安装 Installation of SF twin layers oil tanks油罐在安装的时候,汽吊的选定必须配合油罐重量及现场的安装空间。在安装之前由负责人分工明确后在缓慢进行。确保油罐周围操作人员的人身安全。When installing the oil tanks, proper lifting equipment must be cho

    17、se in compliance with weight of oil tanks as well as installation spaces of site. The project manager in charge of installation will divide the work to operators clearly and guarantee the safety of operators around the oil tanks.油罐的安装顺序 Installation sequence of oil tanks: 在油罐上部的吊耳中挂上吊带或钢丝绳,然后垂直起吊,保证

    18、钢丝绳的角度在60如果60以上则必须替换钢丝绳。Put lifting belt or wire rope at the lifting hook on top of oil tanks and lift the oil tank vertically. The angle between wire ropes must be guaranteed less than 60; if it is above 60, the wire rope must be replaced. 运输车上的油罐必须慢慢起吊至腾空,然后在油罐上穿入左右2根引绳,并将固定用的绑带拆除。The oil tanks on

    19、 transportation vehicle must be lifted up slowly; two hauling ropes will be bound on the right and left of oil tanks; in addition, the binding tape to fix the tank body will be removed. 根据指挥者的指令,用引绳将油罐引导至无杂物干扰的地点。油罐的下降的过程中,必须确认底部没有任何人员站立。As per project managers instruction, the oil tanks will be dir

    20、ected by the hauling ropes to clear and empty area; during oil tank declining, it must be guaranteed that there is nobody standing at the bottom of oil tanks. 油罐吊下后,确认安装的位置是否符合规定,在水平及固定位置调整的时候,切勿将油罐一端的钢丝绳松开进行单点吊装。After the oil tank declining, please confirm if the installation location is in complia

    21、nce with related regulations; when modifying horizontally or at fixed location, it is forbidden to loosen one of the wire ropes to carry out single point lifting. 绑带进行固定的时候,必须油罐已经完全进入安装位置并且起吊用钢丝绳已经拆除的情况下才能进行。After the oil tanks entering installation location thoroughly and wire ropes were removed, p

    22、lease fix the oil tank by binding tapes.3、油罐的固定 Fix of oil tank油罐安装之后,用固定绑带和预埋螺栓将油罐固定。After installation, oil tanks will be fixed by binding tape and embedded bolt.此时为了防止油罐外表面与绑带直接接触造成损伤,在绑带的内面要加歪斜,入10mm厚的减震橡胶以作衬垫,同时绑带在收紧的时候要左右两边同时进行,防止油罐歪斜,用水平尺测量人孔法兰,以保持油罐的水平安装。To protect outer surface of oil tanks

    23、 from damage because of direct touch between outer surface and binding tape, 10 mm thickness rubber will be laid inside of binding tape as cushion. The binding tapes will be tightening simultaneously on the right and left sides of oil tanks to against incline. Level ruler will be used to measure fla

    24、nge of manhole to guarantee oil tank installed horizontally. 4. 油罐盛水 Water filling of oil tank在地下水及雨水丰富的地区进行油罐安装,为了防止油罐附近增水的可能性,在油罐安装好并埋入之前,可在油罐内注满清水(不含可能会导致罐内壁生锈的有害物质及其他混入物),从而对周边的地质进行增量试验。提高周围土质的密实性。此时务必注意试验用水不能由异物混入。待油罐固定并以回填土完成后,可将罐内水抽出,并擦干内部。To check the possibility of surge wave around oil tan

    25、k when install it in the area with abundant underground water or rain, the clear water (there is no harmful substance that could corrode the inner layer of oil tank or other mixtures) could be filled into the oil tank till full status before installation and buried laying of oil tanks; this is to ma

    26、ke incremental test on surrounding geology and to increase compactness of surrounding soil. Please note that the harmful substance and other harmful mixture could not be entered into clear water (testing water). After oil tanks fixed and backfilled soil completed, the clear water (testing water) wil

    27、l be drained and the inner side of oil tanks shall be dried.五.油罐埋设以及管道工程的施工要领和注意事项 V Key points and notices during oil tank buried laying and pipe connection1.油罐的埋设 Buried laying of oil tanks油罐埋设用的沙石必须选用不会对FRP造成损伤的优质沙石进行。The sandstone for oil tank buried laying must be qualified; in which there will be no harmful sandstone to damage FRP layer of oil tanks.1)优质沙石的标准


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