1、石化焊接工艺参数一览表1 碳钢序号工艺评定编号母材钢号规格(mm)焊接方法焊接材料焊接位置预热电流A电压V焊速cm/min热处理评定标准备注108620#606GTAWH08Mn2Si5G95-10010-115-9JB4708208720#606GTAWH08Mn2Si2G100-11010-116-12JB4708308820#1147GTAW+SMAWH08Mn2Si+J4225G95-100110-12010-1120-214-57-10JB47084088R20#1147GTAW+SMAWH08Mn2Si+J4225G115165-1751124-254-57-1062525/30m
2、inJB47085124A3=16SMAWJ4223G120-14021-235-10JB47086128RA3=16SMAWJ4221G120-20021-248-1562525/50minJB47087JGP095SB42=6SMAWJ4271G140-19020-2510-19JB4708889-15SM41A=12SMAWJ4271G160-20022-2510-19JB4708989-16SM41A=12SMAW+SAWJ427+ H08A(HJ431)1G160-200600-70022-2536-3810-1960-70JB47081089-17SM41A=12SAWH08A(H
3、J431)1G600-70034-3850-60JB47081189-19RSM41B=16SMAWJ4271G120-20022-258-1462525/50minJB47081289-20RSM41B=16SAWH08A(HJ431)1G600-70036-3840-6062525/50minJB47081389-53R20g=8SAWH08A(HJ431)1G500-60036-3830-40100050/10minJB47081489-53R-120g=8SAWH08A(HJ431)1G500-55036-3830-4062525/20min100050/10minJB47081589
4、-54R20g=18SAWH08A(HJ431)1G600-70036-3830-60100050/20minJB47081689-54R-120g=18SAWH08A(HJ431)1G600-70036-3830-6062525/45min100050/20minJB47081789-57R20g=28SAWH08A(HJ431)1G600-80036-4030-50100050/40minJB47081889-57R-120g=28SAWH08A(HJ431)1G600-80036-4030-40100050/40min62525/70minJB47081991-16-120g=8SAWH
5、08A(HJ431)1G500-60036-3830-40JB47082091-16-1R20g=8SAWH08A(HJ431)1G500-60036-3830-4062525/30minJB47082192-3220g=12SMAW+SAWJ427+H08A（HJ431）1G140-180500-60022-2336-3811-1340-50JB47082292-32R20g=12SMAW+SAWJ427+H08A（HJ431）1G140-180500-60022-2336-3811-1340-5062525/40minJB47082392-3320g=12SAWH08A(HJ431)1G5
6、00-60036-3855-70JB47082492-33R20g=12SAWH08A(HJ431)1G500-60036-3855-7062525/40minJB47082594-05R20g=10GTAW+SMAW+SAWH08Mn2Si+ J427+H08A（HJ431）1G90-110160-180550-65010-1223-2536-405-710-1345-5562525/25minJB47082694-10API5LGrB603.91GTAWER70S-36G90-12010-124-6GB50236-982794-11RAPI5LGrB603.91GTAWER70S-36G9
7、0-12010-124-6595645/60minGB50236-982894-12API5LGrB67.11GTAW+SMAWER70S-3+E7018-16G90-12090-13010-1222-264-610-12GB50236-982994-13RAPI5LGrB67.11GTAW+SMAWER70S-3+E7018-16G90-12090-13010-1222-264-610-12595645/60minGB50236-983095-23Q235A=12SAWH08A(SJ501)1G500-60036-3840-5062525/60minJB47083196-2820g=16GT
8、AWH08Mn2Si1G90-13011-135-7JB47083296-28R20g=16GTAWH08Mn2Si1G90-13011-135-762525/60minJB47083399-34Q235B=20SMAWJ4271G160-18024-257-11JB47083499-35Q235B=20SAWH08A1G600-70038-4045-55JB47083599-37Q235B=20GMAWH08Mn2SiA（CO2）1G200-23026-289-16JB47083699-50204268SMAWE60103G81-12025-288-15SY/T4103-95下向焊37200
9、0-5A106GrB/AP1SLGrB114.317.10GTAW+SMAWER70S-3+E7018-16G120-11010-225.5-8.3ASME IX382000-5RA106GrB/AP1SLGrB114.317.10GTAW+SMAWER70S-3+E7018-16G110-12011-125.6-8.8620/60minASME IX392000-6SA106B895.49GTAW+SMAWER70S-G+E70185G110-115120-13011-1221-238-910-12JB4708402000-7SA106B895.49GTAW+SMAWER70S-G+E701
10、82G110-115120-13011-1221-238-8.510-11.5JB4708412000-3720/20g32515GTAW+SMAWH08Mn2SiA+E43155G110-12011-2213-18JB4708422000-40R2032530GTAW+SMAWH08Mn2SiA+E50155G110-13011-239-15.662515/90minJB4708432000-50Q235A=6SMAWJ4273G100-1202112.5-16.6JB4708442001-1A53E2”3.97SMAWJ4225G105-11021-226.2-6.5ASME IX4520
11、01-2A53E3”5.49SMAWJ4225G105-11021-226.4-6.8ASME IX462001-14SA106B141.36.55GTAW+SMAWH08Mn2SiA+J4276G120105-1101321-227-11ASME IX472001-50Q235A.F=10GTAW+SAWH08A+YK-C碎丝+YM-60A1G170500273819.438JB4708482001-60Q235A.F=10EGWEG-13G3854216JB4708492001-66Q235A=10SAWY-E2G360-36529-3046-50JB4708502001-77Q235A.
12、F=10GTAW+SAWH08A+碎丝+H08Mn2Si1G320-70028-409-20JB47085102-07R20R=44SAWH08A/HJ4311G8565072046584658600640/110minJB47085202-08API5L-B21915.09GTAW+SMAWER70S-3+E7018-16G120130122023611GB502365302-09Q345C=10SMAWJ5063G11513022256.78.6JB47085402-15201596SMAWJ4225G10011521228.513JB47085502-27RAPI5L-B42626.19
13、GTAWSMAWER70S-3E7018-15G601401251401423245.1816.662525/1.5hrGB502365602-28API5L-B42626.19GTAWSMAWER70S-3E7018-15G60140125140142324GB502365703-01A106B25.54GTAWER70S-26G80-1208-125-10ASME5803-02A106B（API5L-B）610.57GTAW +SMAWER70S-2+E70186G70-12090-1508-1220-255-127-12ASME5903-12Q235A=12GMAW+SAWCHS50-6
14、+碎丝H08A（HJ431）1G150-175380-42020-2236-4012-2048-60JB470815冲击6003-21Q235B=6SMAWE43153G90-12020-225-10ASMEIX6103-25Q235B=16SMAWE43153G100-14020-235-10ASME6203-28201687GTAWSMAWH08Mn2SiAE43155G100-130105-12010-1320-237-116-12ASMEIX6303-30Q235B=12/20（角）SMAWE4315120-18020-246-11GBJ128-906403-31Q235B=12/16
15、（角）SMAWE4315140-18020-246-11GBJ128-906503-32Q235B=10/10（角）SMAWE4315140-18020-246-11GBJ128-906603-33Q235B=12/14（角）SMAWE4315140-18020-246-11GBJ128-906703-34Q235B=12/12（角）SMAWE4315140-18020-246-11GBJ128-906803-35Q235B=9/9（角）SMAWE4315140-18020-246-11GBJ128-906903-36Q235B=9/12（角）SMAWE4315140-18020-246-11
16、GBJ128-907003-37Q235B=9/14（角）SMAWE4315140-18020-246-11GBJ128-907103-38Q235B=8/16（角）SMAWE4315140-18020-246-11GBJ128-907203-43Q235B=6（搭接）SMAWE4315120-18020-246-9设计文件7303-44Q235B=10（搭接）SMAWE4315140-18021-246-9设计文件7604-0720#604GTAW+FCAWH08Mn2SiA/SQJ5011G70-80105-11010-1121-228-9650-700JB47087704-32Q235A
17、=14SAW双面H08A（SJ101）2G300-40029-3150-90JB4708双面双丝7804-33API5L-B6“7.11GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-130120-14010-1123-247-128-11JB47087904-34API5L-B6“7.11GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-130120-14010-1123-247-128-1160025/0.5hrJB47088004-37API5L-B8“15.1GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-13013
18、0-15010-1123-248-918-22JB47088104-3820R=14GMAWER50-63G130-15022-249.9-10.7JB47088204-6120#27312GTAW+SAWH08Mn2SiA+H08A（SJ301）1G100-140170-29010-1128-346-920-26JB47088304-69API5L-B323.821.44GTAW+SMAWER70S-3+E7018-15G100-140110-14010-1223-256-1262025/1hrASME8604-90SA106B11414GTAW+FCAWH08Mn2Si+SQJ5011G1
19、40150-1751325-26.56.514.6-29.9JB4708-20冲击8704-91SA106B11414GTAW+FCAWH08Mn2Si+SQJ5011G140150-1751325-26.56.014.6-23.9590/1hJB4708-20冲击8804-92SA106B11414GTAW+SMAWH08Mn2Si+J4275G19125105-1201321-226.77.3-8.3JB4708-20冲击8804-93SA106B21920GTAW+SMAWH08Mn2SiA+J4275G140120-1601322-236.96.3-14.8600/70minJB470
20、8-20冲击8804-94SA106B11414GTAW+SMAWH08Mn2Si+J4275G100140120-1751322-256.06.3-13.3620/1hJB47082 碳锰低合金钢序号工艺评定编号母材钢号规格(mm)焊接方法焊接材料焊接位置预热电流A电压V焊速cm/min热处理评定标准备注101116MnR=8SMAWJ5071G120-20022-246-12JB47082011R16MnR=8SMAWJ5071G100-17021-236-2262525/60minJB4708301216MnR=8SMAWJ5072G110-13022-238-26JB470840131
21、6MnR=8SMAWJ5073G110-13022-236-10JB4708501416MnR=14SMAWJ5071G120-20022-246-12JB4708601516MnR=14SMAWJ5073G115-13521-234-8JB4708701616MnR=14SMAWJ5072G120-19021-256-23JB4708801716MnR=14SMAWJ5074G110-13521-235-8JB4708902616MnR=18SAWH10MnSi(HJ431)1G500-60034-3647-57JB47081002716MnR=18SMAW+SAWJ507+H10MnSi(HJ431)1G110-190500-60022-2434-369-1347-57JB47081103216MnR=14SMAW+SAWJ507+H10MnSi(HJ350)1G105-115550-65020-2132-366-742-54JB47081203316MnR=14SMAW+SAWJ507+H10MnSi(HJ350)1G105-195550-65021-2332-366-845-54JB47081303416MnR=12SMAW+SAW
