精益常用关键词含义资料.docx
- 文档编号:10849860
- 上传时间:2023-02-23
- 格式:DOCX
- 页数:11
- 大小:21.28KB
精益常用关键词含义资料.docx
《精益常用关键词含义资料.docx》由会员分享,可在线阅读,更多相关《精益常用关键词含义资料.docx(11页珍藏版)》请在冰豆网上搜索。
精益常用关键词含义资料
TermDefinition
3M’s Man, Machine, Material
3S’s Standardization, Simplification, Specialization
5 Why’s A method of problem solving that involves asking ”Why” a number of timesuntiltherootcauseofaproblemisdetermined.
5sWorkplaceOrganizationProcess:
1Sort(clear
2Straighten(Organize
3Sweep(Clean
4Standardize(maintain
5Sustain(ContinuousImprovement
6SigmaSixsigmaisarigorousproblemsolvingprocessfocusedonreducingvariationandmatchingcustomerrequirementstoprocesscapability.SixSigmaprocessknowledgeenablesachievingqualitytargetsthatmaximizecustomervalue
A3One-pagereportformatthatincludesalltheinformationneededforthereadertoMakeadecisiononastatedPROPORSALorPROBLEM,orCommunicatetheSTATUSoforplansforaspecificgoal
ActualRuntime=(ScheduledRuntime-(Downtime+LostTime+ChangeoverTimeAddressSystemAstandardlogicalalphanumericsystemthatidentifiesuniquelocationsthroughoutthefacility
AndonSystemAproductionManagementvisual/audiocontroltool,activatedmanuallyorautomatically,tomonitorstatusandtoaidinemergencyresponsebycommunicatingtosupportresourcestheneedforassistance
AreaInformationcenterAnareaonornearthemanufacturingfloordedicatedtoprovidingpropercommunicationsforproductionpersonnelinateamenvironmentAutonomationAmachinecanstopitselfbyusingitsownjudgement.Sometimesreferredtoasautomationwithahumantouch
BeliefsandValuesGroupofstatementsthatdescribebasicprinciplesanorganizationBenchmarkStandardbywhichaproduct,process,procedureetc.CanbemeasuredorBenchmarkingContinuoussystematicprocessforevaluationtheproducts,servicesandworkprocessesoforganizationsthatarerecognizedasrepresentingthebestpracticesforthepurposeoforganizationalimprovement
BulkStorageSeeSupermarket/bulk
Card Pull A system that uses a “Production Card “to authorize build of parts and “Withdrawal Card” to authorize the movement/shipment of parts
ChangeoverTimeProductiontimelostduetopartnumberchangeover
Clean(sweepProcessthatrequiresinspectionandevaluationfortheworkareafordirt,debrisandfluidleaksandensuresthatirreversiblecorrectiveactionsareimplementedClear(sortRequiresthateverythingstoredattheworkstationisusedonafrequentbasisandthateverythingelseisstoredawayfromtheworkstation
CommonLotStrategyReducingvariationinthematerialflowpipelinethroughtheuseoffactorsofsixtystandardpack/standardlotquantities.(60,30,20,15,12,10,6,5,4,3,2,1CommunicationModelStructuredprocessforinformationsharingandexchangethatisimplementedandunderstoodbythewholeorganization
7waste
Correction
Overproduction
Materialmovement
Motion
Waiting
Inventory
Processing
ConstraintThatbottleneckwhichmostseverelylimitstheorganizationfromachievinghigherperformancetowardsitsgoalorpurpose
ConstraintsmanagementsAtoolwhichenablestheorganizationtoquicklyfocusimprovementeffortsinaspecificarea
ContainerordollyexchangepullsystemMaterialpullsystemthatusesanemptycontainerordollyasaphysicalsignalthatauthorizesthesuppliertoreplacetheamountofContainerreturnprocessTheorderlyprocessofcollecting,sorting,stagingandreturningdamagefreereusablecontainersanddunnageinatimelymannertosuppliersContainerizationPackagingpartsinthesmallestlotpossibleresultinginthepresentationofaqualitypartinamannerthateliminatesthewasteofmotionfortheoperatorContinuousimprovementprocessSystematicapproachthatleadstotheidentificationandeliminationfowasteandtoimprovedlevelsofperformance
DailyproductionreportAhardcopyversionoftheproductionstatusboardwhichshouldbeusedineveryproductionarea
DeliverypullSeewithdrawalpull
DeliveryroutesSeeinternaldelivery
DelphimanufacturingsystemAflowbasedstructuremanufacturingsystemdesignedtotransformandcontinuouslyimproveoperationstosupportcustomerneeds.
Delphiproductdevelopmentprocess(PDPProvidesastructuredprocesstoeffectivelydesign,developandimplementnewproductsand.orprocessestomeetcustomer
Designformanufacturabilitymachineandtooldesign(DFM-M&TDAninitiativetoanalyzeandimprovethedesignoftools,equipmentandprocessfromalifecyclecostDGPDelphiglobalpurchasing
DowntimeProductiontimelostduetoequipmentonly
EducationandtrainingAformalizedtrainingplanbasedonastructuredmethodofidentifyingtrainingneedstosupportcontinuousimprovement
Effectiveavailableminutes=(minutespershift-(approvedbreaks
ElectronicpullAsystemusingelectronicsignalgeneratedbykeypunch,scaningorelectronicsensortosignaltheneedformaterialreplenishmentatapredeterminedreorderEliminationofwasteTheprocessofidentifyingandeliminatingthesevenformsofEmergencymaintenanceFunctionofquicklyrespondingtoandrepairingajobwhenmaintenanceissignaled,havingalloftheskillsequipmentandpartsavailabletorepairtheemergencybreakdowninstantlyandefficientlywithoutbarriersorroadblocks
EmployeeenvironmentandinvolvementAllpeoplewithinanorganizationworkingasateamtocontinuouslyimproveandaccomplishthemanufacturingobjectives.
EmptycontainerstorageDesignatedareatostorereturnablecontainersreceivedfromcustomersand/orstagedforshipmenttosuppliers
ErrorproofingProcessofanticipating,preventinganddetectingerrorswhichadverselyaffectcustomersand/orresultinwaste
EscalationgprocedureAnestablisheddocumentedandunderstoodstandardprogressionofeventsthatisdevelopedtoaddresslosttimeanddowntimeresponse.
ExternalpullSeesupplierpull
ExternalsetupChangeoverstepsthatcanbeperformedwhileamachineisrunningFlowmanufacturingAtime-basedprocessthatpullsmaterialthroughaproductionsystemwithnointerruptionattherateofcustomerdemand
GapassessmentProcessforconsistentmeasurementandevaluationofDMSHazardousmaterialplanRequiredsothatmaterialinourplantsishandledintheappropriatemannertoensurethehealthandsafetyofourworkforce
HeijunkaSeelevelscheduling
IndirectmaterialplanRequiredsothatmaterialinourplantsishandledintheappropriatemannertoensurethehealthandsafetyofourworkforce
InternalauditsAuditsperformedbyanorganizationonitselfusingitsownpersonnelInternaldeliveryroutesAsystemtoreplenish/removeemptycontainersandmaterialbasedonapredetermineddeliverypathandfixedstarttimessupportingpulldeliverytoaspecificnumberofproductiondeliverypointsofuse
InternalsetupChangeoverstepsthatmustbeperformedwhilethemachineisstoppedInventoryturnsAninventorymeasureobtainedbydividingannualsalesatcostbytheaverageaggregateinventoryvaluemaintainedduringtheyear.
FORMULA__inventoryturns=annualsales(atcost/Averageinventoryvalue
JidokaSeeautonomation
Just-in-timeproduction(JITSeeflowmanufacturing
KaizenJapanesetermforcontinuousimprovement
KanbanSeecardpull
KanbanpostTheboxorboardthatisusedtocollectpullcards.
KittingAprocessofgroupingpartsintosetsthatareusedtogetherinadownstreamLeadtimeSeetotalproductcycletime
LeanlogisticsAclosedloopsystemofmaterialdeliveryandcontainerreturnfromsuppliertocustomersmanagedbyaleadlogisticssupplier(LLP
LevelschedulingSeeproductionleveling
LinearcycletimeThepaceatwhichallmachinesmustbecapableofrunning
LosttimeAllreasonsforproductionlossnotincludedindowntimeandchangeovertimeLotsizepullAmaterialpullsystemthatusesasinglepullsignaltoindicatethesizeofalotthatshouldbeproducedandwhenitshouldbeproduced
MachineprocesscapabilityAnalysistoolusedtoevaluatestabilityandnaturalcontrollimitsofamachineorprocesscomparedtothespecifications
MachinequalificationValidationofnewormodifiedproductionequipmentbyMachineryandequipmentspecificationsTogetherwithappropriatestandardsdescribestherequirementstobemetbyequipmentandsupplies.OA-8EspecificationsdemaquinariayMaintain(standardizeStandardsystems(labels,documentedandunderstoodstandardprogressionofeventsthatisdevelopedtoaddresslosttimeanddowntimeresponse,colorcodingetc.thatreadilyidentifyabnormalconditions
MaintainabilityAcharacteristicofdesign,installationandoperation,usuallyexpressedastheprobabilitythatamachinecanberetainedin,orrestoredto,specifiedoperableconditionwithinaspecifiedintervaloftimewhenmaintenanceisperformedasprescribed.MaintenancepartskittingProcessoforganizingallcomponentsnecessarytocompleteaworkorderintoonecontainer.
MAPSProblemsolvingprocessusedtoidentify,analyzeandeliminatethegapbetweenourcurrentanddesiredstatetoachievecustomersatisfaction
MaterialmovementAprocessthateffectivelymovesmaterialthroughthemanufacturingoperationstosupportflowstrategyresultinginthedeliveryoftherequiredquantityofproducttothecustomerontime
MeasurementsystemanalysisPerformedtodetermineifthemeasurementsystempossessestherequiredstatisticalpropertiesandtodiscoverwhich,ifanyenvironmentalfactorshavesignificantinfluenceonthemeasurementsystem
Measurement/feedbacksystemMethodsofcommunicationthatareutilizedtoprovideacommonunderstandingofinformationthroughouttheorganization
MixedmodelproductionSeeproductionleveling
MSDManufacturingsystemdesign(seeflowmanufacturing
MudaJapanesetermforwaste
MuraJapanesetermforfluctuation
MuriJapanesetermforunreasonablepractices
Nat
- 配套讲稿:
如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。
- 特殊限制:
部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。
- 关 键 词:
- 常用 关键词 含义 资料