APQP模板.docx
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APQP模板.docx
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APQP模板
XX公司
产品质量先期策划和控制计划
AdvancedProductQualityPlanning&ControlPlan
APQP
顾客:
产品名称:
产品图号:
版本:
开发部主编:
APQP小组:
总经理
项目组长
作成
发布日期
1.计划和项目编定
1.1工作任务书·························································6
1.2APQP小组批准书及组长任命书········································7
1.3项目进度推移图·····················································8
1.4可行性报告书·······················································9
1.4.1顾客样品评审确认书················································10
1.5产品责任书·························································11
1.6可靠性和质量目标···················································12
1.7初始材料清单·······················································13
1.8初始过程流程图·····················································14
1.9产品过程特殊特性的初始清单·········································15
1.10产品保证计划······················································16
1.11计划和项目确定阶段的汇总···········································17
1.12管理者支持·························································18
2.产品设计开发阶段
2.1设备需求表···························································19
2.2工装需求表···························································20
2.3量具试验装备需求表···················································21
2.4新增设备、工装和模具配置计划·········································22
2.5新增量具、试验装备配置计划···········································23
2.6项目可行性分析报告···················································24
2.7管理者支持···························································25
3.过程设计开发阶段
3-1输入
a.工程图样·······························································26
b.工程规范·······························································26
c.材料规范·······························································26
d.图样和规范的更改·······················································26
e.新设备、工装和设施要求·················································26
f.产品和过程特殊特性·····················································26
g.合格供应商认可·························································27
h.环保策划·······························································27
i.量具、试验设备要求·····················································27
j.小组可行性承诺和管理者支持·············································28
k.过程设计和开发输入阶段会议总结·········································29
3-2输出
a.产品过程质量体系评审···················································30-31
b.车间平面布置图·························································32
c.过程工艺流程图·························································33
d.过程失效模式及后果分析················································33
e.试生产控制计划························································33
f.特性矩阵图····························································33
g.检验基准······························································34
1.入库检查基准······················································34
2.检验基准书························································34
h.作业指导·······························································34
1.成形制作标准·······················································34
2.烧结制作标准·······················································34
3.整形制作标准·······················································34
i.测量系统分析计划·······················································34
j.初始过程能力研究计划···················································35
k.包装方案书·····························································36
l.样件出库·······························································36
m.过程设计开发输出阶段会议总结···········································37-41
o.顾客信赖性试验结果······················································42
3-3管理者支持··································································42
4.产品和过程确认阶段
a.初始过程能力研究························································43
b.测量系统评价···························································43
c.最终可行性·····························································43
d.过程评审·······························································43
e.生产确认试验···························································43
f.PPAP···································································43
g.包装评价·······························································44
h.首次能力·······························································44
i.质量策划认定···························································45
j试生产阶段会议总结·······················································45
5.反馈评定和纠正措施
a.作出展望和评估······················································35
b.全面阶段汇总························································35
附件
附APPAP
附B制程中检查表及X-R管理图
1.1.工作任务书
批准
审核
作成
1.2.多方论证小组成立批准书
及组长任命书
小组职责:
为集合集体智能,引导资源,促进对所需更改的早期识别,避免环节浪费最大限度地达到顾客满意,特成立产品项目开发的多方论证小组:
促进委员:
组长:
组员:
促进委员会提供必备的资源和培训支持,组长统筹推进全面工作进展,各成员执行小组任务,促进项目达成。
批准
审核
作成
1.3产品质量策划进度表
项目
型号
详见《产品质量策划进度表》
1.4.可行性报告书
项目
型号
详见《顾客样品评审确认书》《可行性开发报告书》
1.4.1顾客样品评审确认书
项目
型号
顾客名称样品接收日期:
样品名称数量:
EA
样品编号(顾客)
样品编号(本公司)
样品类别:
■开发样件□标准样件□其它
确认项目
□外观状况
□尺寸
□可制造性
□较差
■一般
□完好
■易于测量
□不易测量
□无法测量
□较难
■一般
□容易
评审意见
对于此顾客样品,经各部门讨论决定,可以进行样品检测分析。
营业部召集
评审并记录
评审结论
■接收
□退回
评审会签
确认部门
营业部
品管部
生产部
开发部
其它部门
评审签名
确认日期
1.5.产品责任书
项目
型号
1.设计依据
据客户所给图纸对外来样品进行分析,并制作模具图纸,将图纸要求转变为内部图纸。
2.符合客户图纸及特性要求
3.用途:
4.基本参数及主要特性指标
4-1样品分析数据
5.产品结构
6.质量目标:
见下页
7.项目开发费用预测:
元
8.项目开发进度:
具体见《产品质量策划进度表》附页
生产件批准:
生产件样品数量:
期限:
截至
主要联系人
编制/日期
核心小组
批准/日期
1.6.可靠性和质量目标
项目
型号
一、可靠性:
耐磨、抗噪音、润滑(顾客方可靠性实验)
二、质量目标:
1.质量经营体系的有效性
2.实现顾客不满为
3.不良率,产品损失减少
三、部门工序质量目标:
1.成形工序不良率:
≤
2.烧结工序不良率:
≤
3.整形工序不良率:
≤
批准
审核
作成
1.7.初始材料清单
项目
名称
供应商
主要联系人
编制日期
核心小组
批准/日期
1.8.初始过程流程图
参见附件
1.9.产品/过程特殊特性初始清单
产品名称:
产品编号:
序号
过程名称
特殊特性
产品
过程
标识
备注
批准:
审批:
制表:
1.10.产品保证计划
项目
型号
项目
描述/说明
寿命及可靠性
风险因素评定
生产技术
使用环境
材料
包装及运输
法律法规
质量评审
项目批准阶段
设计阶段
过程开发阶段
产品和过程确认阶段
主要联系人
编制/日期
核心小组
批准/日期
1.11.计划和项目确定阶段的汇总
(项目评审会议记录表)
时间
地点
主席
记录
出席人员
主旨
项次
事项
决议对策
责任者
完成期限
追踪查核
1
2
3
4
5
6
7
8
1.12管理者支持
产品名称
产品规格
客户别
总经理:
日期:
2.产品设计开发阶段
2.1设备需求表(主要设备盘点清单)
产品名称
产品规格
客户别
类别
编制日期
编制
零件名称
加工工序
设备名称
设备型号
有
无
解决方案
责任人
完成日期
▲设备精度是否满足要求
■是□否
▲数量是否满足产量要求
■是□否
说明事项
上述设备可以达到此种产品的开发要求.满足顾客的各种要求
项目小组成员会签名
项目组
长签名
2.2工装需求表(工装盘点清单)
产品名称
产品规格
客户别
类别
编制日期
编制
零件名称
适用工序
工装名称
规格
有
无
解决方案
责任人
完成日期
▲工装精度是否满足要求
■是□否
▲数量是否满足产量要求
■是□否
说明事项
项目小组成员会签
项目组
长签名
2.3量具试验装备要求(主要量仪盘点清单)
产品名称
产品规格
客户别
类别
编制日期
编制
量测装置名称
规格型号
精度要求
有
无
解决方案
责任人
完成日期
▲量仪精度是否满足要求
■是□否
▲数量是否满足检测需求
■是□否
说明事项
项目小组成员会签
项目组
长签名
产品名称
产品规格
编制
类别
序号
设备名称
设备型号
数量
需求日期
预计费用/元
到厂日期
备注
生产设备
1
2
3
配置理由
因设备满足要求,无需采购
验收项目
□外观情况□装箱单核对
□安装情况□调试情况
□机器能力□备件工具核对
验收部门
□公务部
□生产部
□品管部
类别
序号
工装名称
规格
数量
需求日期
预计费用/元
完成日期
备注
工装、模具
1
2
3
4
5
6
7
8
配置理由
验收项目
■外观情况□工装编号
■工装尺寸■试做情况
□易损备件
验收部门
■开发部
□生产部
■品管部
类别
序号
备件名称
规格
数量
需求日期
预计费用/元
完成日期
备注
备品备件
开发部
签名/日期
总经理批示
生产部
签名/日期
财务部
签名/日期
品管部
签名/日期
2.4新增设备、工装和模具配置计划
项目名称
产品规格
编制
类别
序号
试验设备名称
设备型号
数量
需求日期
预计费用/元
到厂日期
备注
试验设备
1
2
3
4
5
配置理由
验收项目
□外观情况□装箱单核对
□安装情况□调试情况
□测量能力□备件具核对
验收部门
□公务部
□品管部
□生产部
类别
序号
量具名称
规格精度
数量
需求日期
预计费用/元
到厂日期
备注
量具
1
2
3
4
5
6
配置理由
验收项目
□计量标志□外观情况
□合格证□入库检定
验收部门
□生产部
□品管部
类别
序号
检具名称
规格
数量
需求日期
预计费用/元
完成日期
备注
检具
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