冲压PFMEA+CP范例(中英文).xls
- 文档编号:135025
- 上传时间:2022-10-04
- 格式:XLS
- 页数:8
- 大小:331KB
冲压PFMEA+CP范例(中英文).xls
《冲压PFMEA+CP范例(中英文).xls》由会员分享,可在线阅读,更多相关《冲压PFMEA+CP范例(中英文).xls(8页珍藏版)》请在冰豆网上搜索。
潜潜在在失失效效模模式式及及后后果果分分析析PROCESSPROCESSPOTENIALPOTENIALFAILUREFAILUREMODEMODEANDANDEFFECTSEFFECTSANALYSISANALYSISPage页码:
1of3FMEANumber编号:
PartNumber型号:
PHUBCAP,GREASENON-VENTED端盖(E32629-1,E32629-3)DesignorProcessResponsibility设计或过程责任:
Preparedby编制:
Telephone#电话:
ModelYear(s)/Vehicle(s)车型年/车辆类:
Trailer拖车KeyDate关键日期:
2015.01.18OriginalFMEADate编制日期:
FMEARevisionDate/Level修订日期/级别:
CoreTeam核心小组:
过程步骤ProcessSetp功能Function要求Requirements潜在的失效模式PotentialFailureMode潜在的失效后果PotentialEffect(s)ofFailure严重度级别潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure频度数现行过程预防控制CurrentProcessControlsPrevention现行过程检测控制CurrentProcessControlsDetection探测度风险优先指数建议措施RecommendedAction责任及目标完成日期Responsibility&TargetCompletionDate措施结果ActionResults序号ID产品Product过程ProcessSevClassOccDetRPN采取的措施及有效日期ActionsTaken&EffectiveDate严重度频度数探测度风险优先指数SevOccDetRPN10原材料入厂检验ReceivingRawmaterialandInspection1尺寸Size钢板尺寸超差Steeldimensionoutofspec浪费成本或无法加工Wastecostsorcantbemachined7供应商生产尺寸超差Suppliersdimensionoutofspec2供应商提供材质证书Supplierprovidematerialcertification来料检验Incominginspection342N/A2化学成分Chemicalelement化学成分不符合要求ChemicalelementNG产品报废ProductScrap8进料缺陷Incomingdefect2材质证明100%/批Materialcertification100%/LOT696N/A3力学性能Mechanicalproperties力学性能不符合要求MechanicalpropertiesNG82696N/A4存放Storage产品变质(例如生锈,变色等)Deterioration(Suchasrust,discoloration,etc)产品表面缺陷或功能失效Productsurfacedentorperformancefailure7储存周期过长overstoreperiod1仓库管理规定Warehousemanagementregulations储存周期超过半年需再复验rechecktheproductwhichstoredoverhalfyear749N/A20剪板机下料ShearsCutting1尺寸Size尺寸275超差Size275rejected浪费成本或无法加工Wastecostsorcantbemachined7剪板机参数设置有误,挡料板松动ShearsparameterissetincorrectlyorThestrikerplateloose2作业前验证剪板机参数Shearsparametervalidationbeforethejob操作人员自检,QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection342N/A2毛刺Burr条料表面有毛刺Burrstripsurface影响落料模使用寿命Affectingthelifeofblankingdie5剪板机间隙有误,剪板机刀磨损Shearsgapisincorrect,Cuttingtoolwear3下料工艺卡片,验证刀具Cuttingprocesscard,verificationcuttingtool460N/A30冲压落料Punch1尺寸Size尺寸2650.5超差Size2650.5rejected影响产品拉深成形Affectproductdeepdrawing6模具制做错误Blankingdiemakingmistakes2依模具维护保养制度对落料模进行维护及更换AccordingtoDiemaintenancesystemforblankingdieformaintenanceandreplacement操作人员自检,QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection336N/A2毛刺Burr产品表面有毛刺Burrproductsurface加快拉深模磨损Acceleratedrawingdiewear5落料模磨损,间隙增大Blankingdiewear,thegapincreases3460N/A40冲压拉深成形Deepdrawing1压力Pressure油压机压力不对Hydraulicmachinepressurewrong产品起皱或拉裂Productwrinkleorcrack7油压机压力设置错误Hydraulicmachinepressuresettingerror3冲压工艺卡片,验证压力参数Stampingprocesscard,Verifypressureparameters作业前操作人员自检Operatorself-inspectionbeforeoperational484N/A潜潜在在失失效效模模式式及及后后果果分分析析PROCESSPROCESSPOTENIALPOTENIALFAILUREFAILUREMODEMODEANDANDEFFECTSEFFECTSANALYSISANALYSISDesignFMEAProcessFMEADesignFMEAProcessFMEAPage页码:
2of3FMEANumber编号:
PartNumber型号:
PHUBCAP,GREASENON-VENTED端盖(E32629-1,E32629-3)DesignorProcessResponsibility设计或过程责任:
Preparedby编制:
Telephone#电话:
ModelYear(s)/Vehicle(s)车型年/车辆类:
Trailer拖车KeyDate关键日期:
2015.01.18OriginalFMEADate编制日期:
FMEARevisionDate/Level修订日期/级别:
CoreTeam核心小组:
过程步骤ProcessSetp功能Function要求Requirements潜在的失效模式PotentialFailureMode潜在的失效后果PotentialEffect(s)ofFailure严重度级别潜在的失效原因/机理PotentialCause(s)/Mechanism(s)ofFailure频度数现行过程预防控制CurrentProcessControlsPrevention现行过程检测控制CurrentProcessControlsDetection探测度风险优先指数建议措施RecommendedAction责任及目标完成日期Responsibility&TargetCompletionDate措施结果ActionResults序号ID产品Product过程ProcessSevClassOccDetRPN采取的措施及有效日期ActionsTaken&EffectiveDate严重度频度数探测度风险优先指数SevOccDetRPN50整形Shaping1压力Pressure油压机压力不对Hydraulicmachinepressurewrong产品起皱或拉裂Productwrinkleorcrack7油压机压力设置错误Hydraulicmachinepressuresettingerror3冲压工艺卡片,验证压力参数Stampingprocesscard,Verifypressureparameters作业前操作人员自检Operatorself-inspectionbeforeoperational484N/A2尺寸Size尺寸471超差Size471rejected导致产品与轴端装配干涉Causetheproducttoshaftassemblyinterference8模具零件制做有误,产品拉深不到位Diepartsmakingamistake,theproductdrawingnotinplace3操作前依冲压工艺卡片验证模具Beforeoperatingaccordingtothestampingprocesscardtestdie操作人员自检,QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection372N/A60冲压切边冲孔TrimmingandPunching1尺寸Size尺寸2140.5超差Size2140.5rejected导致后序翻边尺寸超差Leadingtosubsequentflangingsizerejected7模具制做错误Diemakingmistakes2依模具维护保养制度对切边冲孔模进行维护及更换AccordingtoDiemaintenancesystemforTrimmingandPunchingdieformaintenanceandreplacement操作人员自检,QC首件检验&巡检Operatorself-inspection,QCFirstarticleinspectionandprocessinspection342N/A2位置度Locationdegree68.7孔相对A,B基准位置度超差68.7relativetoA,Breferencelocationdegreerejected产品与轮毂无法装配Productscannotbefittedwithwheels8模具定位磨损,位置偏移Diepositioningwear,positionoffset2696N/A70冲压翻边成形Flanging1平面度Flatness底面平面度超差Bottomsurfaceflatnessrejected产品与轮毂有间隙,漏油,产品功能失效Thereisagapbetweentheproductsandwheels,oilspills,productfunctionfailure8产品翻边成形不到位Productflangingnotinplace3依冲压工艺卡片操作Accordingtothestampingprocesscardoperation操作人员自检,QC首件检验&巡检Op
- 配套讲稿:
如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。
- 特殊限制:
部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。
- 关 键 词:
- 冲压 PFMEA CP 范例 中英文