机械英文短章Gears Shafts and Bearings.docx
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机械英文短章Gears Shafts and Bearings.docx
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机械英文短章GearsShaftsandBearings
CHAPTER19
Gears,Shafts,andBearings
LearningObjectives
Uponcompletionofthischapteryouwillbeabletoaccomplishthefollowing:
1.Recognizemechanicaldevicesthataredesignedtotransmitmotionfromonemachineelementtoanother.
2.Analyzegearblankstockmaterial,typesofhubs,andmethodsofattachinggearstoshafts.
3.Definethevariousgearcategoriesandbasicspecificationsformanufactureandinspection.
4.Explaincommongeartermsandsymbols.
5.Demonstrateanunderstandingofgear,shaft,andbearingdrawingpractices.
6.Developabilitytocommunicategear,shaft,andbearingdatabymeansofANSIstandarddimensioningandnotation.
7.Definethetypesandpurposesofbearingsandtheirrespectivehousingsandmountings.
8.ExploretheuseofCADingeardesign.
19.1Introduction
Thischaptercoversmechanicaldevicesdesignedtotransmitmotionfromonemachineelementtoanother.Mostgears(Fig.19.1)aremountedonshafts,which,inturn,aresecuredbybearingsinstalledinavarietyofhousings.Gearsaredesignedtotransferrotarymotionfromoneshafttoanother.Thespeedofthemotionisincreasedordecreasedbychangingthesizeofthedrivegearandthedrivengear.
Theselectionofgeartypesisbasedontherelativepositionoftheshafts.Theshaftswillbeeitherintersecting,nonintersecting,orparallel.Shaftscanbepositionedperpendicular,parallel,oratanygivenangletoeachother,dependingonthedesignapplication.Figure19.2showstwospurgearsmountedonparallelshafts.ShaftAholdsthedrivegear;shaftBholdsthedrivengear.Spurgearsarecommonlyusedtotransfermotionfromoneparallelshafttoanother.Inthisexample,thedrivegearissmallerthanthedrivengear;therefore,thedrivengearwilltakelongertocompleteonerevolutionanditsspeedwillbelessthanthatofthedrivegear.
Somegearsaredesignedtochangerotarymotionintoreciprocating(linear--backandforth)motion.Thesemachineelementsarecalledpinionsandgearracks.Anothermethodoftransmittingrotarymotionintoreciprocating(linear--upanddown)motionutilizesacamandfollowerassembly.ThismethodisdiscussedinChapter20,CAMS.
Whetherthetransferofmotionisrotarytorotaryorrotarytolinear,therotaryelementmustbemountedonsomekindofashaftandthatshaftmustrotatefreelyTherefore,shaftsrideonbearings[Fig.19.3(a)].Thegearitselfmayhaveaintegralkeyseattoprovideapositiveconnectiontotheshaft(Figure19.3(b)].
19.2Gears
Thischapterintroducesthemostcommontypesofgears,showshowtheyarerepresentedondrawings,andprovidesmethodsforcallingouttheirspecifications.Gearspecificationsarethemostimportantinformationthatissuppliedtothegearmanufacturer.Gearscomeinmanystyles,includingspurgears,pinions,ringgears,wormgears,bevelgears,mitergear,hypoidbevelgears,racks,andothers.Gearsaremadeofmetalsandnonmetals.Spurgearsarethemostcommongeartypemanufactured.
19.2.1GearTeeth
Gearteethareprojectionsdesignedtofitintothetoothspacesofmatinggearsandcontactmatingteethalongacommonlineknownasthepressureline.Thepressurelineisalsocalledthelineofaction(Fig.19.4).Themostcommonformforthetoothflankisinvolute.Thepressurelinedeterminestheparticularinvoluteshape.TheAmericanNationalStandardsInstitute(ANSl)hasstandardizedtwopressureangles141/2°(nowrarelyused)and20°(Fig.19.5).
19.2.2Gears,SplinesandSerrations,andRacks
Thefollowingtermsanddescriptionsdefinethegeneralgearcategoriescoveredinthechapter:
SpurgearsGearsconnectingparallelshaftsandhavingstraightteethelements(paralleltotheaxisoftheshafts).Thesmallergearofapairofgearsiscalledapinion.
HelicalgearsGearsconnectingshaftswithprojectednonintersectingcenterlines.Helicalgearteethelementsarespiralorhelicalinshape.
BevelandmitergearsGearsthatareconicalinformandoperateonshaftshavingprojectedintersectingcenterlines.Whenthegearsaredifferentsizes,theyarecalledbevelgears.Bevelgearsofthesamesize(onetooneratio)withshaftsintersectingatrightangles,arecalledmitergears.
InternalgearsGearsconnectingparallelshafts,withteethelementsthatareeitherstraightorhelicalandwithapitchcirclethatistangentinternallytothematingspurorspiralgear.
WormgearsGearsconnectingnonparallel,nonintersectingshafts.Theyhaveteethelementsthatarehelical.Wommgearinggenerallyiscomposedofaworm(screw)andwommwheel(gear)inmatchedsets.
RackgearArackmaybeconsideredtobeagearofaninfinitelylongpitchradius.Thepitchlineofarackisastraightline;thepitchisdescribedasthelinearpitch.Arackgearisaflatspurgear.
Splinesands
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