QC操作指南.docx
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QC操作指南.docx
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QC操作指南
验货QC操作指南
1.检验类型(Inspectiontype):
1.1Finalrandominspection最终随机抽样检验(FRI);
1.2Electricalgoodsmayrequireda"duringproductioninspection"(DUPRO)inspection.ThisrequirementwillbeagreedwiththeproductmanageratthebeginningoftheNPDprocess。
(电器产品可能要做DUPRO验货,该要求将在新产品开发过程一开始由生产经理认可)
2.适应范围(Applicablerange):
AppliedtoallHomebaseproductpurchasedoutsideUKorEurope.
(适应于Homebase在UK或欧洲以外购买的所有产品的验货)
3.检验标准(Inspectioncriteria):
3.1ANSI/ASQCZ1.4,generalinspectionsamplinglevelII,AQLasperthenatureoftheproduct,listedasbelow:
Producttype
产品类型
Criticaldefects
Majordefects
Minordefects
WoodenKitchenware&Storage,WoodenAccessories,Furniture,BlindsandCurtainPoles,Baskets(Wicker,Seagrassetc),Handtools,Ironmongery,Doors,Flooring,Resintoiletseats,ChristmasTrees(non-optic)DoorMats,Wire/MetalKitchenAccessories,Tiles
木制厨具及存储设备,木制配件,家具,窗帘和窗帘杆,篮子(由柳条,海草等制成),手工工具,铁器类,门,地板,树脂马桶坐圈,圣诞树(非光学),门垫,金属丝/金属做的厨房附件,瓷砖
0
1.0
2.5
LowRiskElectrical(seenote1),lightbulbs,SimpleTorches,FurniturewithGlass,Ceramic,Metal,Glass,Plastic,Candles,Non-GasBBQs,FormulatedProductsandTextiles,MainslampsandLightChains,MetalandResinfurniture.MetalandPlasticCurtainPoles,BatteryPoweredToys
危险性较低的电器产品(见注释1),灯泡,简单手电筒,含玻璃的家具,陶瓷,金属,玻璃,塑料,蜡烛,BBQ(非燃气),用配方制造的产品和织物,灯和灯串,金属和树脂做的家具,金属和塑料做的窗帘杆,用电池供电的玩具
0
1.0
2.5
GasAppliancesandHighRiskElectrical(seenote2),LampsandLightChainswithaTransformer,AirCoolers,FanHeaters,OilFilledRadiators,Fans,WaterPumps,RechargeableTorches,PowerTools,FibreOpticChristmasTrees,ToysPoweredviaaTransformer
燃气用具和高危险性的电器产品(见注释2),带变压器的灯和灯串,空气冷却器,暖风机,油散热器,风扇,水泵,充电手电筒,电动工具,光纤圣诞树,用变压器供电的玩具
0
1.0
2.5
Note1–Simpleelectricaldeviceswithouttransformers,motorsorelectroniccircuits.
(注释1—无变压器、马达或电路的简单电器设备)
Note2–Electricaldeviceswithtransformers,motors,electroniccircuitsandproductswithabatteryrechargingfeature.
(注释2—有变压器、马达、电路的电器设备以及有电池再充电功能的产品)
3.2ItshouldbenotedthatincertaincircumstancesotherAQLlevelsmaybeapplied.(有些情况下也可能采用其它的AQL等级)
4.定义
4.1HomebaseRetailpackagingorPrimarypackaging:
Thepackagingthecustomertakeshome.(零售包装或基本包装,即用户带回家的包装)
4.2HomebaseInnercarton:
Aninnercartonmeanscontaininganumberofprimarypacks,theninnercartonsarepackedintomaster/shippingcarton.(中箱:
指含有多个基本包装、然后再装入运输卡通箱的内箱)
4.3HomebaseTransitpackagingorSecondaryPackaging:
Thepackagingisusedintransportingtheproductfromfactorytostore(运输包装,即将产品从工厂运到商场的包装)
4.4HomebaseMulti-partitems:
Largeproductispackedinto2ormorecartonsandeachcartonhasarticlenumber.(Multi-part产品是指产品分成2个以上的卡通箱包装,每个卡通箱上都有articlenumber)
5.Quantitycheck(数量检查)
Shouldbe100%Completedandatleast80%packedwhentheFRIisconducted..
(FRI验货时,要求100%完成而且至少80%已包装)
6.InspectionItem(检验项目)
6.1Visualcheck(外观检查)
6.1.1Workmanship:
poorworkmanshipincluding:
sharpedgesonmetalparts,poorcolourmatching,paintruns,misalignedlabels,soiledproductorpackaging,etc.(Someofthesemaybeshownasminordefects).无不良工艺,如金属部分有利边,色差,喷漆不良,标签未对准,产品或包装有污渍(其中一些缺陷可判为MINOR)
6.1.2Productdescription,styleandcolour(againstHomebasespecificationandsignedcolourorsealingsamples).
(产品描述,款式和颜色与Homebase的SPEC.、颜色号或客板相符)
6.2LabelsandinstructionsasperHomebase’sexamples
(标签和说明书与HBSPEC中的样本一致)
6.3ShippingmarksasperHomebase’sspecification(箱唛与HB的SPEC要求的一致)
6.4PackingincludingpackagingtypeanddescriptionasperHomebase’sspecification(包装类型和描述与HB的SPEC要求的一致)
6.5Assemblycheck(5%ofsamplesize,accordingtoenclosedinstructions)(根据说明书做组装测试,数量为抽样的5%)
6.6Barcodescannabletest(100%,条码扫描测试)
6.7Productmeasurementcheck(5%ofsamplesize,asperthetolerancesintheHomebase’sspecification)(产品尺寸测量,数量为抽样的5%,结果在HB的SPEC.给定的公差范围内)
6.8Cartondimensionandweightcheck(5%ofsamplesize,aspertheHomebase’sspecification)(卡通箱尺寸及重量检查,数量为抽样的5%,结果与SPEC的要求比较,如有误差,只需要REMARK在报告中,不需要ONHOLD报告)
6.9Batchcodecheck(AspertheHomebase’sspecification)(批代码检查,与SPEC.描述的方法是否一致)
6.10Droptest(落地测试)
1cartonforallproductshippedinacartonexceptthatproductisinherentlyfragile(forexample;beingmadefromorcontainingglassorceramicmaterials)orlargeitemsoffurniture(forexample;tables,chairsandbeds).Itshouldbenotedthatformostproducts,failuretomeettherequirementsofthedroptestwouldnotnecessarilyconstitutearejectionoftheshipment.ItwillhoweverprovideHomebasewithanindicationofthelevelsofstocklosslikelytobeexperiencedduringhandlingandtransit.Ifalivepartisexposed,onelectricalitems(mainsprovidedwithaplug)afterthedroptest,thiswillbeconsideredasacriticalfailure.所有装在卡通箱内运输的产品做1箱,但易碎产品(如产品由玻璃、陶瓷制成或含玻璃、陶瓷材料)或者大型家具(如桌子、椅子和床)除外。
对大多数产品而言,落地测试FAIL不必使出货REJECT,但可以让Homebase了解产品在搬运过程中可能遭受的损失。
对于电器产品(带插头的电源),如果落地测试后带电部件裸露在外,判为CRITICAL。
对于大型家具,如有可能,落地测试时垂直放置产品,推倒一次。
DropTestProcedure(落地测试程序)
1.Weighthecartonandrecordtheweight.(称卡通箱重量并做记录)
2.Dropthecartonaccordingtoitsweightasshownisfollowingtable:
(根据下表中卡通箱的重量相对应的跌落高度做落地测试)
Weight(重量)
DroppingHeight(跌落高度)
0to10Kg
1.0m
10to18kg
0.75m
18to25Kg
0.50m
25kgandabove
Standpackageuprightandpushoveronce(垂直放置,并推倒一次)
Recordthedroppingheightused.(记录使用的跌落高度)
3.Sequenceofimpacttest(冲击测试)
Step1:
themostfragileface-3corner(2-3-5)(第一步:
最容易受损的三个面相交的那个角,或2-3-5角)
Step2:
theshortestedgefromthecorner(第二步:
最短边)
Step3:
thenextlongestedgefromthecorner(第三步:
较长边)
4.Openthecarton,checkandreportifanydamage,deformation,orcolourmigrationiscausedbytheimpacttest.(打开箱子,检查并报告冲击测试后产生的损坏、变形或串色)
5.Checkthefunctionofsamplesaccordingtothefunctionalcriteria.(测试产品的功能)
6.10Forelectricalproduct,“Poweron“checkmustbeconductedundernormaluseconditions,theitemshouldbesetrunatthebeginningoftheinspectionandassessedattheend.对电器产品,必须做通电测试(要求模拟用户正常使用的情况),数量2-3pcs,要求产品在验货一开始即通电,直至验货结束)
6.11Hi-pottestforclassIIelectricalproductisneededtobeconductedbetweenlive&neutralandaccessiblemetalparts,noneedbetweenliveandneutral,noneedbetweenlive&neutralandplugcover/seamaslongastheplugisopenedforinternalcheck.对于第二类电器产品的高压测试,验货时只需做火线和零线与金属部件之间的高压测试(4U+2750V/1minute),不必做火线与零线、火线和零线与插头盖/连接处之间的高压测试,但要打开插头检查内部情况。
6.12Moistureleveloftimber(5%ofsamplesize,moisturecontentshouldbe8%--14%),and(8%--12%arerequiredforwoodenfurniture,bothindoorandoutdoor)woodwillstillhavetobefreeofallbarkandgrubholeslargerthan3mmacross.(木材含水量测试,数量为抽样的5%,要求含水量8%--14%,但对于木家具,不论室内还是室外,要求含水量8%--12%,另外木材无树皮,无大于3mm的虫孔)。
7.Otherrequirement(其它要求)
7.1Providingphotoswhendroptestfailed(若落地测试失败,要对产品的破损部位拍照,由客人判断结果是PASS或FAIL)
7.2Nodroptestfortransformer,Ironingboards,Bathroomcabinets,BBQS,inherentlyfragile(forexample;beingmadefromorcontainingglassorceramicmaterials)orlargeitemsoffurniture(forexample;tables,chairsandbeds)andvaluableordelicateitems(Theinspectorcanusetheirowninitiativeforthelatter)变压器、烫衣板、浴室柜子、BBQ、易碎产品(如产品由玻璃、陶瓷制成或含玻璃、陶瓷材料)、大型家具(如桌子、椅子和床)以及贵重、精致产品不做落地测试(由验货员判断产品是否属于贵重、精致产品)
7.3Thefactoryarewithintheirrightstorefusethedroptest,ifthisdoesoccur,addtothereport”thefactoryrefuseddroptest”,butthiswon’tconstituteafail.如果工厂拒绝做落地测试,在报告中的REMARK部分加上“Thefactoryrefuseddroptest”
7.4Forvendor“LloydPascal”,droptestiswaivedbyHB
对于中间商LloydPascal负责的产品,不需做落地测试。
7.5Attimeofinspection,ifthefactorycan’tprovideappropriateequipmentforcertaintest(suchastheprovidebulbwattexceededthemaximumallowed),pls.contactofficefirst验货时,如果工厂不能提供合适的设备做某种测试(如工厂提供的灯泡功率超过产品使用时所允许的最大功率等),必须先与写字楼联系。
7.6Takingphotosformastercarton,innercarton,primarypackaging,packagingmethodinsideprimarypack,finishedproduct,shippingmark,barcodeandothersafety/warninglabelsanddefect,andprovideaphotolist.(对外包装、内包装、基本包装、基本包装内的包装方法、成品、箱唛、条码、其它安全/警告标签、缺陷,负载测试—桌椅,吊床,落地测试失败情况等拍照,并提供图片清单)
7.7Requirementforpackaging:
AllpackagingdiscrepanciesmustbemarkedonthePSIreports,ShipmentsareonlytobeplacedonholdifaCRITICALsectiononthereportfailsinitsrequirements.(包装要求:
如果有任何包装方面的差异,最严重也请ONHOLD报告,不需要REJECT)
7.7.1RetailpackagingorPrimaryPackaging(thepackagingthecustomertakeshome).(零售包装或基本包装,即用户带回家的包装)
Givedetailsofallpackagingcomponentsanddimensions.(包装组成及尺寸)
7.7.1.1Allplasticbagswithanopeningperimetergreaterthan380mm,mustcarrythefollowingwarning(开口周长大于380mm的塑料袋要有以下警告语)
Warning
ToAvoiddangerofsuffocationkeepawayfrombabiesandChildren.Donotuseincribs,beds,carriagesorplaypens.
Thisisnotatoy.
7.7.1.2Fortoys,plasticbagsmusthaveaminimumthicknessof38microns,iftheopeninghasaperimeterofgreaterthan380mm.(对于玩具产品,如果塑料袋开口周长大于380mm,则塑料袋的最小厚度必须有38微米)
7.7.1.3.Fortoys,staplesmustnotbeusedintheprimarypackaging.(对于玩具产品,基本包装上不能有钉书钉)
7.7.1.4Thepackagingofsilicagelmustclearlystate“DoNotEat”.(干燥剂的包装必须清楚注明“DoNotEat”)
7.7.2TransitpackagingorSecondaryPackaging(thepackagingusedintransportingtheproductfromfactorytostore)(运输包装,即将产品从工厂运到商场的包装)
7.7.2.1Givedetailsofallpackagingcomponentsanddimensions,includingtransitcases.(详细描述包装组成及尺寸,包括运输箱)
7.7.2.2Metalstrappingormetalstrappingcrimpsshouldnotbeusedofanyitemsastheyaresharp.(任何产品的包装都不能使用金属打包带,否则ONHOLD,但如果发现金属打包带扣,要REMARK在报告中,不用ONHOLD)
7.7.2.3Fortoysonly—staplesnottobeusedonindividualproductcartons,staplescanonlybeusedonmastercarton.(玩具产品的零售包装上避免使用书钉,只能用在外箱上)
7.7.2.4Forallitemscontainingglassthepackagingmustbeclearlymarked“CAUTION!
G
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