外观检验规范.docx
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外观检验规范.docx
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外观检验规范
※※目录Table※※
章节Item
内容Content
页次Page
1
目录Table
1
2
修订履历Revisionhistory
2
3
表面类型Handsetcosmeticsdefinition
3
4
FQC/OQC/CDIT外观检验标准
FQC/OQC/CDITcosmeticInspectionstandard
3~9
5
外观Gap检验标准
CosmeticgapInspectionstandard
10~12
APPROVED
CHECKED
PREPARED
BY
DATE
※※修订履历Revisonhistory※※
REV.
修订内容Revisoncontent
备注Remark
A
初版发行Initialissue
2011-5-6
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
步骤Step
检测项目Item
规格标准Standard
使用设备Machine
备注
Step1.
机壳外观
依附录二之规格执行
目测
全检
Step2.
Display外观
1.依附录二之规格执行
2.检查LENS是否有翘曲、毛边
3.检查卡勾及螺丝是否至定位,
卡勾处不可损伤或缺料
目测/
全检
Step3.
间隙/段差/角度
依附录三之规格执行
目测/厚薄规
全检
Step
InspectionItem
Standard
Machine
Remark
Step1
Housingcosmetic
Accordingtoappendix2
visualinspection
FullInspection
Step2
Displaycosmetic
1.Accordingtoappendix2
2.CheckLens
3.Checkscrew
visualInspection
FullInspection
Step3
gap/step/angle
Accordingtoappendix3
visualinspection/
feelergauge
FullInspection
检验方法:
1.检验环境:
光照度500~~1000lux﹐目视
2.眼睛与被检测物体距离30cm(Logo和Label距离45cm),目检方向与检测物体呈90度直视,而后再以上、下、左、右各15度再检测一次。
3.检测时间﹕10s(Logo和Label3-5S)。
Inspectionmethod﹕
Inspectioncondition:
lightsource500-1000lux,visualinspection
Inspectiondistance:
30cm(LogoandLabelis45cm),Partswillbeviewedinitiallyat90orperpendiculartothesurfacebeinginspected.Thepartsshouldthenberotated15-degreesinfourdirections(right,left,upanddown)todetectdefectsnotdiscoveredintheinitialviewing.
Inspectiontime:
10sec(LogoandLabelis3~5sec.)
附录一﹕表面类别
分类
定界项目
AA
显示面
项目:
LCD透明显示区域(LCD和CLI)﹐听筒上的logo﹐CAMERA和CAMERALENS
A
平常使用,可直接看见暴露在外的表面部分
项目:
HousingA可见面﹐键盘(包括侧键﹕音量控制键﹐摄像扣电池盖锁扣)﹐自视镜
B
平常使用,次要看见暴露在外的表面部分
项目:
Housing侧面四周﹐摄像头支撑﹐外置卡塑料外盖﹐HousingB﹐电池盖
C
使用者不会直接看到的区域
项目:
HousingB内部﹐电池盖背面﹐电池﹐SIM卡卡钩﹐充电器等及其它部件。
Appendix1﹕Handsetcosmeticsdefinition
InspectionsurfaceisclassedasAA,A,BandCside,asfollowing﹕
Class
Definition&Itemlist
AA
Informationdisplayareaonly
Item:
CLIandLCDtransparentdisplayarea(LCDmodule&cover),Logoonhandset,functionalprintingonkeypad.
A
Primarysurfaceexposedtodirectclose-upviewinordinaryuse
Item:
CLIandLCDcoverpaintedarea,plasticpartofkeypad,flipfronthousing(flipinnerandflipouter),reflectivemirror.
B
Secondarysurfaceexposedbutnotindirectviewinordinaryuse
Item:
rearhousing,batterydoor,releasebuttoninbatterydoor,sidebutton.
C
Surfacenotvisibleinordinaryuse
Item:
insiderearhousing,batterydoor,battery,SIMcardsocket,charger,CF&SDDoor,otheraccessory.,otheraccessory.
附录二﹕FQC/OQC/CDIT外观检验标准
1.LCD显示屏(模块)(Lens)
Item
Class
scope
Acc.number
Rej.number
灰层/脏污
AA
●直径≦0.1mm
●0.1mm<直径≦0.15mm
●直径>0.15mm
--
1
0
--
2
1
纤维丝(毛屑)
AA
长度≦1.2mm且宽度≦0.08mm
2
3
异色点
AA
●直径≦0.1mm
●0.1mm<直径≦0.15mm
--
2
--
3
同色点
AA
●直径≦0.1mm
●0.1mm<直径≦0.15mm
--
2
--
3
凸点及凹点
AA
●直径≦0.1mm
●0.1mm<直径≦0.15mm
--
0
--
1
备注﹕出现刮伤﹐指纹﹐胶带﹐流痕等不良直接拒收﹐不良点数大于等于3个也不可接受。
Appendix2﹕Inspectionstandard
1.LCDdisplayarea(includeLCDmodule&cover)
Item
Class
scope
Acc.number
Rej.number
Dust/stainontransparentarea
AA
●diameter≦0.1mm
●0.1mm ●diameter>0.15mm -- 1 0 -- 2 1 FiberorthinlineonrimofLCDcover AA ●length≦1.2mmandwidth≦0.08mm 2 3 ImperfectionofthecontrastingcoloronLCDcover AA ●diameter≦0.1mm ●0.1mm -- 2 -- 3 ImperfectionofthesamecoloronLCDcover AA ●diameter≦0.1mm ●0.1mm -- 2 -- 3 ProtrudedpointorholesontheLCDCover AA ●diameter≦0.1mm ●0.1mm -- 0 -- 1 Remark: Automaticrejectionforscratch,fingerprint,gluetape,flowmarkortotalnumberofdefectsequaltoorabove3. 2.键盘: Item Class scope Acc.number Rej.number 同色点(键盘表面印刷) A ●直径≦0.2mm 1 2 异色点(键盘表面印刷) A ●直径≦0.2mm 1 2 同色杂点(键盘塑料部分) A ●直径≦0.25mm ●0.25~0.5mm ●直径≧0.5mm -- 1 0 -- 2 1 异色杂点(键盘塑料部分) A ●直径≦0.2mm ●0.2~0.35mm ●直径≧0.35mm -- 1 0 -- 2 1 刮伤 A ●长≦1mm﹐且宽≦0.05mm ●长1~2mm﹐且宽≦0.05mm ●长≧2mm或宽>0.05mm -- 1 0 -- 2 1 备注﹕出现漏印﹑气泡﹑色差等直接拒收﹐不良点大于等于3个也不可接受。 2.keypad: Item Class scope Acc.number Rej.number Imperfectionofthesamecoloronprinting A ●diameter≦0.2mm 1 2 Imperfectionofthecontrastingcoloronprinting A ●diameter≦0.2mm 1 2 Extrapointwiththesamecoloronplasticpart A ●diameter≦0.25mm ●0.25~0.5mm ●diameter≧0.5mm -- 1 0 -- 2 1 Extrapointwithdifferentcoloronplasticpart A ●diameter≦0.2mm ●0.2~0.35mm ●diameter≧0.35mm -- 1 0 -- 2 1 Scratch A ●length≦1mmandwidth≦0.05mm ●1~2mmandwidth≦0.05mm ●length≧2mmorwidth≧0.05mm -- 1 0 -- 2 1 Remark: Automaticrejectionfornopainting,bubble,discolorationortotalnumberofdefectsequaltoorabove3. 3.Logo和Label (1.)不可辨认的logo&label都是不可接受的。 (2.)印刷不良: a.色差﹑刻痕﹑漏印﹑锯齿在Logo上都是不可接受。 b.漏印在Label上是不可接受的﹐刻痕及锯齿最多可接受一个不良。 (3.)角度歪斜不可超过5度 I.LogoandLabel (1).Bothlogo&label,notacceptableforillegibledefect. (2).Printingincomplete: a.InLogo,notacceptablefordiscrepancyincolor,notch,incompletepainting,sawtoothetc. b.Inlabel,notacceptableforincompletepainting,maximum1notchorsawtoothisacceptable. (3).Aninclinedanglewhichisover5degreeisnotacceptable. 4.外观(不包含LCD&Keypad区) Item Area Scope Accnumber Rej.Number 同色杂点 A ●直径≦0.2mm 1 2 B ●直径≦0.15mm ●0.15<直径≦0.25mmD>20mm ●0.25<直径≦0.30mm ●直径>0.30mm -- 2 1 0 -- 3 2 1 C ●直径<0.20mm ●0.20≦直径<0.30mmD>20mm ●0.30≦直径<0.50mm ●直径≧0.50mm -- 2 1 0 -- 3 2 1 异色杂点 A ●直径≦0.2mm 1 2 B.C ●直径≦0.15mm ●0.15<直径≦0.25mm,D>20mm ●0.25<直径≦0.30mm ●直径>0.30mm -- 2 1 0 -- 3 2 1 刮伤(不得露出底材) A、B ●长度≦1mm且宽≦0.05mm ●长度1~2mm且宽≦0.05mm ●长度≧2mm或宽>0.05mm -- 1 0 -- 2 1 C ●长度≦2mm且宽≦0.05mm ●长度2~5mm且宽0.05~0.1mm ●长度≧5mm或宽≧0.1mm -- 1 0 -- 2 1 备注﹕ 1.任何漏印﹐气泡﹐异色﹐金属氧化物都不可接受﹐不良数大于等于3个均拒绝。 2.两个不良项目的距离小于2cm﹐拒收。 3.任何被标签遮盖的同色点﹐异色点﹐刮伤﹐擦伤等不良不视为不良。 4.检查卡勾及螺丝是否至定位,卡勾处不可损伤或缺料。 4.Cosmetics(NonLCD&Keypadareas) Item Area Scope Accnumber Rej.Number Extrapointwithsamecolor A diameter≦0.2mm 1 2 B ●diameter≦0.15mm ●0.15 ●0.25 ●diameter>0.30mm -- 2 1 0 -- 3 2 1 C ●diameter<0.20mm ●0.20≦d<0.30mm,D>20mm ●0.30≦d<0.50mm ●diameter≧0.50mm -- 2 1 0 -- 3 2 1 Extrapointwithdifferentcolor A diameter≦0.2mm 1 2 B,C ●diameter≦0.15mm ●0.15 ●0.25 ●diameter>0.30mm -- 2 1 0 -- 3 2 1 Scratch A、B ●length≦1mmandwidth≦0.05mm ●1~2mmandwidth≦0.05mm ●length≧2mmorwidth>0.05mm -- 1 0 -- 2 1 C ●length≦2mmandwidth≦0.05mm ●length2~5mmandwidth0.05~0.1mm ●length≧5mmorwidth≧0.1mm -- 1 0 -- 2 1 Remark: 1.Automaticrejectionfornopainting,bubble,discoloration,oxideformetalpartsortotalnumberofdefectsequaltoorabove3. 2.Thedistancebetweendefectsshouldbeover2cm. 3.AnyimperfectionpointandscratchwhichislocatedattheareawherewillbecoveredbyXcvrlabeloranyotherlabelwillnotberegardedasdefect. 4.Checkthelatchesandscrewsforlocation,damageandpartsmissing. 5.Colordiferencecontrol: △L≦±1.0,△a≦±0.5,△b≦±0.5 Photo No Item GapSpec (refertoPLTproject) 8 1,2 7 6 3 4 5 1 CenterofdisplaypixelstothecenterofLCDlenstransparentopening Acc: abs((a-b)/2)≦0.2mm 2 SkewnessofLCD Acc: 0.2mmMax Max(abs(A1-C1),abs(B1-D1))≦0.2mm Max(abs(A2-B2),abs(C2-D2))≦0.2mm 3 Gapfromkeypadtohousing Acc: 0.3mmMax. 4 Gapfromkeytokey Acc: 0.3mmMax 5 GapfromhousingAtohousingB Acc: 0.35mmMax. 6 Gapfrommainlenstohousing Acc: 0.3mmMax. 6.1 StepbetweenmainlensandhousingA Acc: MainlenshigherthanHousingA<0mm MainLenslowerthanHousingA≦0.2mm 7 GapfromHpnameplatetohousing Acc: 0.3mmMax. 8 GapfromLightlenstohousing Acc: 0.2mmMax. 8.1 StepbetweenLightlensandhousingA Acc: LightlenshigherthanHousingA<0mm LightLenslowerthanHousingA≦0.2mm 10 13 9 12 9 Gapfromnameplatetobatterycover Acc: 0.3mmMax. 10 Gapfromflashlenstonameplate Acc: 0.3mmMax. 11 Gapfrombatterycovertoantennacover Acc: 0.35mmMax. 12 Gapfromflashlenstobatterycover Acc: 0.3mmMax. 12.1 Stepbetweenflashlensandnamelate Acc: flashlenshigherthannameplate<0mm flashlenslowerthannameplate<0.2mm 13 Gapfromcameralenstonameplate Acc: 0.2mmMax. 11 14 18 17 16 15 14 GapfrombatterycovertohousingB Acc: 0.3mmMax. 15 GapfromaudiojacktohousingB Acc: 0.35mmMax. 16 GapfrommicroUSBtohousingB Acc: 0.35mmMax. 17 GapfromcamerakeytohousingB Acc: 0.35mmMax. 18 GapfromantennacovertohousingB Acc: 0.3mmMax. 20 19 21 22 19 GapformbatterycovertohousingA Acc: 0.35mmMax. 20 GapfromknobtohousingA Acc: 0.3mmMax. 21 GapfrommutekeytohousingA Acc: 0.3mmMax. 22 Gapfrombatterycovertoknob Acc: 0.3mmMax. 23 23 GapfromsidekeytohousingB Acc: 0.3mmMax. 24 24 GapfromantennacovertohousingA Acc: 0.3mmMax.
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