00121A10.docx
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00121A10.docx
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00121A10
DellControlledPrint
Specification
PackagedProduct
TestProcedure
DELLPartNo.00121
Revision:
A10
PROPRIETARYNOTE
ThisitemisthepropertyofDell,RoundRock,Texasandcontainsconfidentialandtradesecretinformation.ThisitemmaynotbetransferredfromthecustodyofDell,exceptasauthorizedbyDellandthenonlybywayofloanforlimitedpurposes.ItmustnotbereproducedinwholeorinpartandmustbereturnedtoDelluponrequestandinalleventsuponcompletionofthepurposeoftheloan.NeitherthisitemnortheinformationitcontainsmaybeusedbyordisclosedtopersonsnothavinganeedforsuchuseordisclosureconsistentwiththepurposetotheloanwithoutpriorwrittenconsentofDell.
TABLEOFCONTENTS
1.0REVISIONHISTORY3
2.0SCOPE4
3.0PURPOSE4
3.1DeviationtoSpecification4
4.0DOCUMENTATION4
5.0TESTSAMPLESANDSAMPLEQUANTITY5
5.1PretestProductandPackagingEvaluation5
5.2PostTestProductEvaluation5
5.3PostTestPackagingEvaluation5
5.4ResponseofCriticalComponentEvaluation5
6.0PACKAGEPRODUCTTYPE6
7.0PACKAGINGTESTS6
8.0VIBRATIONTESTING6
8.1Equipment6
8.2VibrationTestProcedure6
8.2.1VibrationTestProcedureforSingleContainerandPalletizedContainersUnder250Pounds7
8.2.2VibrationTestProcedureforPalletizedContainersMoreThan250Pounds7
8.2.3VibrationTestProcedureforRMSD/HDDSingleContainerandPalletizedContainersUnder250Pounds7
9.0DROPTESTING8
9.1Equipment8
9.2DropTestProcedure8
9.2.1ProductandContainerSurfaceOrientationandIdentification8
9.2.2SRSProfileforLabCertifiedInboundRMSDSuppliers9
9.2.3FilterFrequencyRequirements10
9.2.4AssuranceLevelDefinitions10
9.2.5DropTestSequenceforSingleContainers10
9.2.6DropTestSequenceforPalletizedContainersWeighing45 9.2.7DropTestSequenceforPalletizedContainersWeighing250lbsorGreater11 10.0BOXCOMPRESSIONSTRENGTH13 10.1BoxCompressionTestProcedure13 11.0CHASSISSAGMEASUREMENT(for1Uand2URackMountServerChassisonly)13 APPENDIXA–VisualInspectionChecklistforNotebooks14 1.0 REVISIONHISTORY REV ECO DESCRIPTION DATE APPROVED A00-00 9876 UpdateandconvertME-00008andreleaseforatrevA00-00 05/21/93 PeteGenix A00-01 10504 Revisetypo.Change5gto0.5g 07/19/93 PeteGenix A01-00 16676 Revisespectosectionontestingpalletizedloads.-JB11/08/94 12/16/94 JohnBridges A02-00 28837 Modifyrandomvibrationsectionandaddadditionaledge–JB01/28/98 01/28/98 JohnBridges A03-00 104778 Modifydroptestspec;addboxcompressionstrength. 05/16/01 JohnHorbal A03-01 MCO005609 Revisedfrontpagebyremovingword“draft”,andcorrectedgeneralgrammar. 02/11/02 KimRemer A03-02 MCO005720 Changecompressioncalculationheightfrom114”to116” 02/19/02 JessicaClark A04-00 142426 Addsection8.2.3toreferencespecificrandomvibrationspectrumpointsforinboundRMSDsuppliersonly;addTable2;addsection9.2.2toreferenceSRSprofile,dampingratio,andSRStypeforinboundRMSDsuppliersonly;addTable3;addsection9.2.3toreferencefilterfrequencyrequirementsondroptest 03/06/03 JessicaClark A05 153225 Clarifiedcompressionstrengthassumptionsinsection10.0;addedreferencetosurrogatespecificationPNH2146insection9.2.2;madeassurancelevelrangesitsownsection;addedillustrationinSection9.2.1onwheretoplacefunctionalcomponentsinabulkpackfortesting;changedDellComputerCorp.toDellInc. 02/16/04 JessicaClark A06 174245 Updatedcompressionformulainsection10.0toincludemetricunits;DeletedASTMD-4577asatestmethodfordeterminingcompressionstrength. 12/06/2004 BrianRothenthaler A07 184217 RevisionstoSection4(Englishtestreportsubmittals,testedcompletedinaDellCertifiedlaboratory,roadtestandchassissagmeasurement.)AddedSection11and12. 6.29.05 JillGravett JohnBridges A08 189760 RemovedSection11;renumberedaccordingly.RevisedSection4.0,Section7.0. 9.30.05 J.Gravett B.Rothenthaler A09 628479 AddAppendixSectionwithchecklistforpre&post-testevaluationfornotebooks 8.03.09 P.Smolinski A10 709226 CorrectmetricconversiononTable4 ReviseSection9.2.5,andSection11.0 UpdateDelllogoonfrontcover 7.27.12 L.Lee 2.0 SCOPE ThisspecificationcoversthetestproceduresandlevelsforqualificationofshippingpackagesforallDellproducts.ThisminimumrequirementisforallproductsshippedtoandfromallDellfacilitiesbyallmodesoftransportationandincludesO.E.M.equipment. 3.0PURPOSE Thepackagingshouldprovideprotectionfortheproductfromtheenvironmentalconditionsitwillseefromthemanufacturingsitetothefinalcustomer.Thepurposeofthisspecificationistodefinetheminimumtestrequirementstoinsurethatthepackagingwillprotecttheproductfromthehandling,storageandshippingenvironmentsitwillbeexposedto.Therearefourtests(vibration,drop,compression,andchassissag)andthreeproducttypes(Singlecontainer,palletizedcontainerweighing45 3.1DeviationtoSpecification ChangesordeviationstothisspecificationarepermittedwiththeappropriateDellPackagingEngineer’sapproval.Rationalandjustificationmustbedocumentedinthetestreport.Additionaltestsmaybeperformedifitisdeemednecessarybecauseofaspecialoruniqueproductofenvironmentalconditions. AnychangestothepackagingsystemafterinitialacceptancemustbeapprovedbytheappropriateDellPackagingEngineerpriortoimplementation. 4.0DOCUMENTATION AlltestsmustbedocumentedandcompletedinaDellCertifiedlabperSV0313,OEM/ThirdPartyLabCertificationProcedure.Testreportsshouldinclude,butarenotlimitedto,thefollowingdata.Picturesofproductandpackagingaftertestingisrecommendedtobettercommunicatefailuresasappropriate.AllsubmittedtestreportsmustbeinEnglish. General ▪Testdate ▪Testengineer/Technician ▪Purpose ▪Conclusion–(SeeAppendixAfornotebookchecklisttobeincludedinthetestreport).Listcanbeusedfordesktopandservertower&racks. Product ▪Productsizeandweight ▪Productnameandserialnumber ▪Modificationsmadetotheproduct ▪Accelerometermountinglocation ▪Descriptionofcriticalinternalcomponents(HDD,CDRom,Motherboard,etc) Package ▪Packagedsizeandweight ▪Descriptionofpackagingmaterial(corrugatedboardstrength,foamtypeanddensity,etc) ▪Referenceproductandcontainerorientationforeachdropandvibrationdirection. ▪Weightofpackagingmaterialsbymaterialtype(corrugated,wood,foam,LDPE,etc.) VibrationTest ▪Randomvibrationspectrum ▪Testsurfacesandduration ▪Productandpackageconditionsaftertesting DropTest ▪Dropheightandsequence ▪Productandpackorientation ▪Accelerometerreading(G’s,duration,andchangeinvelocity) ▪SurrogateSRSreading,ifapplicable ▪Productandpackageconditionsaftertesting CompressionTest ▪Boxmanufacturer ▪Boxmanufacturedate ▪Boxinsideandoutsidedimensions ▪Themaximumpackagedproductweightwithaccessories ▪Thecalculatedcompressionstrengthfrom“3.0BoxCompressionStrength”formula ▪Theactualandaveragecompressionstrengthmeasurementsfromthetestsamples(KgforN) ChassisSagMeasurement ▪Chassisdisplacementbasedwiththefront,leftbottomcornerasthezeropoint ▪Graphsofmeasurementsbeforevibrationtestandaftervibrationtest 5.0TESTSAMPLESANDSAMPLEQUANTITY Productandpackagingshouldbeofaproductionlevelquality.Ifproductionslevelunitsarenotavailable,similarpartsmaybeused.Followuptestingshouldbeperformedwhenproductionslevelproductsbecomeavailable.Aminimumofoneistherequiredsamplesizeforvibrationanddroptesting;asamplessizeof(3)isrequiredforcompressiontesting.Itisrecommendedtouseasampleof(3),ifproductisavailableanditiseconomicallyfeasible. 5.1PretestProductandPackagingEvaluation Beforetestingbegins,bothproductandpackagingshouldbevisuallyinspectedtoseethatitisfreeofmechanicalandcosmeticdefects.Ifdefectsarefoundanddeterminedtobeminor,itshouldbenotedbeforethetestingisperformed.Theproductshouldbefunctionallytestedinaccordancewiththerelevantspecificationsanddiagnostictestprocedures. 5.2PostTestProductEvaluation Aftereachtesttheproductshouldbevisuallyinspectedandfunctionallytestedtoinsureitisfreeofmechanicalandcosmeticdamageandfunctionallytestedinaccordancewiththerelevantspecificationanddiagnostictestprocedure. 5.3PostTestPackagingEvaluation Aftereachtestthepackagingshouldbeinspectedtoinsurethatithasnotdegradedtoanextentthatitnolongerprovidessignificantprotectiontotheproduct.Examplesofunacceptabledegradationareexcessiveshearing,separatingorcrackingofthecushioningmaterialordegradationoftheoutercontainertoapointthatthecontentsareexposedorwillnolongercontaintheproductandaccessories. 5.4ResponseofCriticalComponentEvaluation Thecontainershouldprotectthecriticalcomponentswithintheproductsotheydonotexceedtheirstand-alonefragilitylevels.Criticalcomponentsmaybemonitoredwithaccelerometersduringtestingandtheirresultscomparedtoknownfragilitydataoftheproduct.Whenaccelerometersareused,thelocationshouldbeagreedpriortotestingwiththeDellPackagingEngineer.Typicallytheaccelerometers,ifnotonacriticalcomponent,shouldbeonarigidlo
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