Two pieces can line equipment installation steps 两片罐生产线设备安装步骤.docx
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Two pieces can line equipment installation steps 两片罐生产线设备安装步骤.docx
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Twopiecescanlineequipmentinstallationsteps两片罐生产线设备安装步骤
twopiecescanlineequipmentinstallationsteps
1---安装准备Installationpreparation
1--厂房基建Factorybuildingconstruction
1--车间建设Workshopbuilding
1--车间墙壁Theworkshopwall---OK
2--设备基础equipmentfoundation--OK
1--冲杯机基础Cupperfoundation
2---拉伸机基础Bodymakerfoundation
3--拉伸机地沟Bodymakergutter
4--清洗机基础Washerfoundation
2--辅助车间建设Constructionofauxiliaryworkshop
1--电房基础Electricroombasis
2--DI水系统排水沟DIwatersystem
3--废水处理系统wastewatertreatmentsystem
4--压缩空气、真空、乳化液Compressedair,vacuum,cool,CoolantFilfrationsystem
3--电房变压器、配电柜、具体通电时间Electrictransformer,powerdistributioncabinet,thespecifictimeelectricity
2--安装人员培训Installationpersonneltraining
1--机械维修人员Mechanicalmaintenancepersonnel
1--基本机械维修常识Basicmechanicalmaintenanceofcommonsense
2--设备工程师equipmentengineer
1--前段工程师Frontengineerforcupperbodymaker
2--中段工程师MiddleengineersforDeco,PINOVEN
3--后段工程师TheendengineerforNecker,IC,IBO,PAL
3--设备模具工程师dieengineer
2--电气维修人员Electricalmaintenancepersonnel
1--电气工程师electricalengineer
2--倒班电气维修人员electricalmaintenancepersonnelforshift
3-清洗机化学工程师Chemicalengineerforwasher
4--安全员safetysupervisor
3--安装基本工具thebasictoolsforinstall
1--吊装工具HoistingApparatus
1---冲杯机的吊装需要两台吊车Acupofmachinehoistingneedtwocranes
2--销钉烘炉的吊装需要两台吊车Pinovenhoistingneedtwocranes
2--地轨groundrack
1--拉伸机的移动到位Bodymakermovementinplace
2---其他设备的移动到位Otherequipmentmovetoplace
3--安装人员普通工具Installationpersonnelcommontools
1--日常机械维修工具mechanicalmaintenancetools
1---日常工具(扳手、起子等)Dailytools(wrench,screwdriver,etc.)
2--电动工具(冲击钻、角磨机等)Electrictools(impactdrill,Anglegrinder,etc.)
2--电气维修人员工具Electricalmaintenancepersonnel
1--电气日常工具(试电笔、剥线钳等)Electricaldailytool(testpencil,strippingpliers,etc.)
2--测量工具(万用表、钳表等)Measuringtool(multimeter,clamptable,etc.)
3--设备专用工具Equipmentspecialtools
1--拉伸机冲头拆卸工具Bodymakerpunchremovaltool
2--冲杯机模具拆卸工具Cupperdieremovaltool
3--其他专用工具Otherspecialtools
4--临时用电箱Temporaryelectricitybox
1--安装临时用电总柜Installationoftemporaryelectricityutilizationtotalark
2--前、中、后段用电箱Front,middleandendtheperiodofelectricitybox
4--需要甲方准备的安装材料installationofthematerialbyZAMZAM
1--安装合同内需要提供的材料Needtoprovidethematerialwithintheinstallationcontract
1--临时支撑用钢材Temporarysupportsteel
2--各种金属、抗腐蚀塑料管道Allkindsofmetal,corrosionresistantplasticpipes
3---焊接耗材、切割钢板Weldingconsumables,cuttingsteelplate
4--各种规格螺丝、螺母Allkindsofscrews,nuts
5--电气安装部分的接线头、拉索、接头等Electricalinstallationpartoftheterminal,cable,connector,etc
2--经常使用的材料Commonlyusedmaterials
1--角钢、方钢、工字钢、不锈钢花纹板Anglesteel,squaresteel,i-beam,stainlesssteeldecorativepattern
2--各种现场围闭塑料布、木头、警戒带等Varioussiteenclosureofplastic,wood,warningbelt,etc
3--吊装使用的铁链、吊绳、升降平台、安全绳等Liftingchain,wire,liftplatform,safetyrope,etc
3--其他可能需要提供的材料Othermaterialsthatmayneedtoprovide
2--安装过程(中国、美国标准)(持续三个月)Theinstallationprocess(China,Americanstandard)(thelastthreemonths)
1--安装人员组成Installationpersonnelcomposition
1--前段安装人员Thefrontinstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--前段工程师Thefrontengineer
3--前段操作工(6-8人)Thefrontoperator(6-8)
4--安全员(登高、防火、坠落等)(1人)Securityofficer(high,fireprevention,falling,etc.)
(1)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
6--设备必要的连接(压缩空气、真空、冷却水、乳化液等)Equipmentnecessarytoconnect(compressedair,vacuum,coolingwater,coolent,etc.)
3--前段主要设备mainequipment(coil、cupper、bodymaker、trimmers、washer、Dryoffoven)
2--中段安装人员Themiddleinstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--中段工程师Themiddleengineer
3--中段操作工(6-8人)Themiddleoperator(6-8)
4--安全员(登高、防火、坠落等)(1人)Securityofficer(high,fireprevention,falling,etc.)
(1)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
6--设备必要的连接(压缩空气、真空、冷却水、乳化液等)Equipmentnecessarytoconnect(compressedair,vacuum,coolingwater,coolent,etc.)
3--中段主要设备mainequipment(Decorater、Pinoven)
3--后段安装人员Theendinstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--后段工程师Theendengineer
3--后段操作工(6-8人)Theendoperator(6-8)
4--安全员(登高、防火、坠落等)(1人)Securityofficer(high,fireprevention,falling,etc.)
(1)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
6--设备必要的连接(压缩空气、真空、冷却水、乳化液等)Equipmentnecessarytoconnect(compressedair,vacuum,coolingwater,coolent,etc.)
3--后段主要设备mainequipment(ICsystem、IBO、Necker、Palletizer)
4--钢平台、输送带安装人员Steelplatform,conveyorinstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--普通机械维修人员(2-3人)Generalmechanicalmaintenancepersonnel(2-3)
4--安全员(登高、防火、坠落等)(1人)Securityofficer(high,fireprevention,falling,etc.)
(1)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
3--主要设备mainequipment(Conveyer、BI-DItable)
5--管道安装人员Pipelineinstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--普通机械维修人员(1-2人)Generalmechanicalmaintenancepersonnel(1-2)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
3--主要设备mainequipment(压缩空气管道、真空管道、DI水管道、废水管道、冷却水管道、废料收集管道)compressedairpipeline,vacuumpipelines,DIwaterpipe,wastewaterpipes,coolingwaterpipes,wastecollectiontube)
6--化学系统、DI水系统安装人员Chemicalsystem,DIwatersysteminstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--清洗机化学工程师Chemicalengineerforwasher
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
3--主要设备mainequipment(化学系统、DI水系统、废水处理系统)(chemicalsystem,DIwatersystem,wastewatertreatmentsystem)
7--辅助系统安装人员Auxiliarysysteminstallationpersonnel
1--人员组成(甲方人员协助安装)manning(Iranpersonneltoassistinstallation)
1--安装承包方人员Theinstallationcontractorpersonnel
2--普通机械维修人员(1-2人)Generalmechanicalmaintenancepersonnel(1-2)
2--工作内容jobcontent
1--设备开箱Equipmentoutofthe
2--设备移动到位Movingequipmentinplace
3--设备调整水平Equipmentleveladjusting
4--设备主要部件固定Equipmentmaincomponentsarefixed
5--安装设备附属器件Installequipmentaccessorydevices
3--主要设备mainequipment(压缩空气机、真空机、锅炉系统、冷却水系统、废料收集系统)(compressedairmachine,vacuummachine,boilersystem,coolingwatersystem,wastecollectionsystem)
8--电气安装electricalinstallation
1--电缆槽、电气管道的安装Theinstallationofcabletrough,electricalpipes
2--动力电源的安装Theinstallationofpowersupply
3--控制线路的安装Theinstallationofcontrolcircuit
4--PLC通讯网络的安装TheinstallationofcommunicationnetworksforPLC
2--安装设备步骤Equipmentinstallationsteps
1--绘制基础中心线Drawingfoundationcenterline
1--确定生产线原始布局参考点Determinetheproductionlineoriginallayoutreferencepoint
2--分别绘制出每台设备中心线Drawthecenterlineofeachmachinerespectively
3--绘制出电柜位置线Tomaptheelectricalcabinetpositionline
4--绘制出输送带走向中心线Tomaptheconveyortothecenterline
2--设备安装先后次序(体积大的优先安装)equipmentinstallationsequence(preferred)
1--冲杯机、清洗机、销钉烘炉、内涂烘炉(Cupper、washer、PinOven、IBO)
2--彩印机、拉伸机、放卷机、缩翻机、码垛机(Decorator、Bodymaker、Coil、necker、pallteizer)
3--钢平台、管道、输送带Steelplatforms,pipelines,conveyort
4--辅助设备可以提前或同时安装Auxiliaryequipmentcanbeinstalledinadvanceoratthesametime
3--设备开箱Equipmentoutofthe
4--设备移动到位Movingequipmentinplace
5--设备调整水平Equipmentleveladjusting
6--设备主要部件固定Equipmentmaincomponentsarefixed
7--安装设备附属器件Installequipmentaccessorydevices
3--设备之间的连接Theconnectionbetweenthemachine
1--设备必要的连接(压缩空气、真空、冷却水、乳化液等)Equipmentnecessarytoconnect(compressedair,vacuum,coolingwater,coolent,etc.)
2--设备外围输送部分连接(输送带、卸罐槽、沸腾箱、下罐道)Peripheralconveyorsectionconnection(conveyor,tankunloadingtrough,ADB,undertheguide、Airtable)
3--电气连接electricalconnection
1--动力电源连接Powersupplyconnection
2--控制线路连接Controlcircuitconnection
3--PLC网络连接PLCnetworkconnections
4-线控系统的安装Installationoflinecontrolsystem
1--全线输送带控制系统的安装AllofthecontrolsystemofconveyorofCANline
2--全部设备的连锁通讯网络安装communicationsnetworkinstallationofallequipment
3--线控系统的优化调试(非常重要)LINECONTROLSYSTEMOptimizationofdebugging(veryimportant)
5--其他设施的安装Theinstallationofotherfacilities
1--车间通风、排气、烘炉烟囱Theworkshopventilation,exhaust,ovenchimney
2--模具室、维修间、QC室、电工房、备件仓等Toolingsroom,maintenanceroom,QCroom,Thesparepartswarehouse,Electricworkshops,etc
3--车间其他附属设备(如叉车充电器等)Otherauxiliaryequipmentworkshop(suchasfor
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- Two pieces can line equipment installation steps 两片罐生产线设备安装步骤 两片罐 生产线 设备 安装 步骤
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