CRIS1英文说明书.docx
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CRIS1英文说明书.docx
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CRIS1英文说明书
OPERATIONMANUALFOR
CRIS-1COMMONRAILINJECTORTESTBENCH
TAIANTAISHANJINSHIMACHINECO.,LTD
Contents
Ⅰ.Briefly
Ⅱ.CharacteristicsandFuncitons
Ⅲ.MainTechnicalData
Ⅳ.Usageandmaintenance
Ⅴ.Checkthespareparts
Ⅵ.Interface
Ⅶ.Operationexplanation
1.Preparations
2.Systemstructurediagram
3.Basicoperationexplanation
4.Traditionaltestbenchcontrolinterface
5.Settingparameter
6.Datareports
7.SerialPortSetting
8.Conditioneditcolumn
Ⅷ.Detaillistofeasy-wornparts
I.Briefly
CRIS-1commonrailinjectortestbenchisbasedonthedieselengineECU,alsoprovidescontrolsignalofcommonrailsystemofBosch,Denso,DelphiandSiemensetc.(theCP1/CP2/CP3/HP3/HP4/DELPHI),drivethehighpressurecommonrailinjectortowork.Theusercansetparametersaccordingtotheiractualsituation,andsavethedataaccordingtothedifferentgroup,sothattheservicemendothecorrectjudgmentandmaintainoftheworkingofcommonrailsystem.
II.CharacteristicsandFuncitons
1.Supporthighspeedsolenoidvalvecommonrailinjector,
2.Supportvariousrailpressuresensor,
3.Protectionfunctionofshort-circuitbetweensoftwareandhardware,,
4.Themotorsoftstart,frequency-changingandspeed-regulation
5.Providespecialfixtureoftestinginjector,
6.Pulseandfrequencyoftheinjectordrivesignalcanbeadjusted.
7.Setduty-cycleofmeasurementvalvedrivingsignal
8.Settherailpressure,controlopenloopandclosedloop
9.Testthedeliveryofcommonrailinjector
10.Testthebackflowoilquantityofcommonrailinjector
11.Testtheopenpressureandatomizationofinjector,
12.Testthepre-injectionofcommonrailinjector.
13.Testthesealingofinjector.
14.Ultrasoniccleaningofthecommonrailinjector,
15.Variouslanguageavailable,suchasChinese,English.
16.Providesafetyprotectiondesign,usemoresafety.
III.MainTechnicalData:
Model
CRIS-1
Rotatingspeedrangeofmainshaft(rpm)
0~3000
Rotationdirectionofmainshaft
Positive,negative
Testablecylindersofinjectionpump
1
Maximumoutputpower(kw)
5.5
Fuelsupplypressureofcommonrail(Mpa)
0~160
Autooverturnangleofmeasuringoilplate(degree)
180
Timeindicationofpouroil(s)
30
Oilmeasuringfrequency
0~1000
Capacityoffueltank(L)
20
PulseWidthset:
(MS)
0~-3000
Pressurecontrol(PID)
Openloop/closeloop
PowerofUltrasoniccleaner(kw)
0.2
Powerofinverter(kw)
7.5
Controllingtemperatureoffuel(℃)
40±2
Powerofmainmotor(kw)
5.5
Weight(kg)
350
IV.Usageandmaintenance
1.Donotthrow,droppedortramplecontroller,avoidstronglyimpactforcontroller;
2.Don’tmakeforeignbodiesintotheconnectorofcontroller;
3.Donotmakewaterorotherliquidinflowingtothecontrollersurfaceandinside;
4.DonottouchtheACpowerlinesterminalwithwethands;
5.DonotpileupthedustorforeignbodiesaroundtheACpowerterminal,otherwisemaycausefireorshock;
6.PleaseavoidtreadingorqueezingtheACpowerlines;
7.Pleasecutoffpowerwhencleanthecontroller.
V.Checkthespareparts
Opensthepackageafterreceivethegoods,pleaseimmediatelycheckwhetherthegoodsisconsistentwiththepackinglist,ifthereisanylack,pleasecontactus.
VI.Interface
1.Relayssocket(16PIN):
with7pins
15
13
11
9
7
5
3
1
16
14
12
10
8
6
4
2
functionexplain
connection
mainboardNo.
color
1.relay2constantopen
SW3C
2.relay2constantclose
SW3A
3.relay2actionpoint
SW3B
4.empty
NC
5.relay1constantclose
SW2A
6.relay2actionpoint
SW2B
7.relay1constantopen
SW2C
8.measurefuelconstantopen
Yes
SW1C
white
9.measurefuelactionpoint
Yes
SW1B
yellow
10.measurefuelconstantclose
Yes
SW1A
brown
11.inhalefogconstantclose
XIWU1
12.inhalefogactionpoint
Yes
XIWU2
black
13.inhalefogconstantopen
Yes
XIWU3
blue
14.fan
Yes
WK3
green
15.heat
Yes
WK1
cyan
16.temperturecontrolactionpoint
Yes
WK2
red
2.Inverter,speed,temperature,manualpotentiometer(20PIN)
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
functionexplain
connection
mainboardNo.
color
1.manualearth
useformanual
GND
blue
2.manualearth
useformanual
GND
blue
3.manual1
useformanual
M2
yellow
4.manual2
useformanual
M1
yellow
5.manualVCC
useformanual
5V
red
6.manualVCC
useformanual
5V
red
7.temperturesensorGND
Yes
GND
blue
8.temperturesensorVCC
Yes
5V
red
9.temperturesignal
Yes
TEMP
yellow
10.12V
yes
12V
11.speedsignal
Yes
S1
yellow
12.speedsignal5V
Yes
5V
red
13.anglespeedsignal
No
S2
14.speedGND
yes
GND
blue
15.inverterAVI
Yes
DAOUT
yellow
16.GND
No
GND
17.inverterGND
Yes
GND
green
18.inverterREV
Yes
R_M
blue
19.inverterFWD
Yes
R_P
white
20.FWD,REVactionpoint
yes
COM
black
3.Pressuresensor,injection,valve(18PIN)interface
17
15
13
11
9
7
5
3
1
18
16
14
12
10
8
6
4
2
Functionexplian
Metermainboard
interface
referencecolor
1.PWM
PUMP
blue
2.12V
12V
3.injector1
INJ1
white
4.injectoractionpoint
COM
brown
5.injector2
INJ2
white
6.injectoractionpoint
COM
brown
7.injector3
INJ3
white
8.injectoractionpoint
COM
brown
9.injector4
INJ4
white
10.injectoractionpoint
COM
brown
11.injector5
INJ5
white
12.injectoractionpoint
COM
brown
13.injector6
INJ6
white
14.injectoractionpoint
COM
brown
15.injectoractionpoint
COM
brown
16.railpressuresensorearth
GND
Sensor1(BOSCH)
17.railpressuresignal
PRES
Sensor2(BOSCH)
18.railpressurepower
5V
Sensor3(BOSCH)
4.Fueltankinterface(5PIN)
Functionexplain
接线参考颜色
1.powerearth
Black
2.power12V
yellow
municationGND
Black(shield)
municationTX
Yellow(shield)
municationRX
red(shield)
VII.Operationexplanation
Testbenchoverallstructure
1.Preparations
Adjust4adjustablepadstomaketestbenchkeepingahorizontalposition.
Openhazefiltercoveroftestbench,makethecleandieseloilintofueltank,observetheleftoilleveloftestbench,shouldbemadethedieseloilbetweenthehighoillevelandthelowoillevel.
Connectthethree-phasefour-wire380VpowerwiththeRSTendofdistributor,andconnectthezerowirewithOend.
Thepowercapacityisrequiredenoughbig,accordingtothepoweroftestbench,sectionalareaofwireisrequiredasfollows:
power
sectionalareaofline(copperwire)
Linelength(m)
5.5KW
≥2.5
<15m
7.5KW
≥2.5mm2
<15m
11KW
≥4mm2
<15m
Openthepowerswitch,andturnontheswitchoftestbench,afterthecontrollerdisplayinitialinterface,pleasepressF3keys,thenenterthemaininterface.Pressthestartbutton,observepumpturning.Ifthepumpdoesnotwork,pleaseexchangeanytwo380Vpowerwiresothatchangethepumpturning.
Takethetestedinjectorontheclamp,andmakeitfirm.Connectwithsupply-oilpipe,return-oilpipe,highpressureoilpipe,solenoidvalve,powerwire,etc.
2.Systemstructurediagram
3.Basicoperationexplanation
(1)turnonthecontrollerofCRS900,displaythefirstmenuasfollows,mainlytesttheinjector:
A.Thetop-leftcornerispressuremeterandtachometer,thecurrentpressureandrotatingspeedwillreal-timedisplayonthemeter.
B.Temperaturecolumnindicatesthecurrentoiltemperature,cancontroltemperaturecontrolfunction,andclearfogstatewillbeshownhere.
C.Thetop-rightcorneristhesystemworkingstatus.
D.Inthemiddleofthemenu,thereisthemaininterface,theleftisworkingselectbutton
Itisrespectively:
1.leaktest2.starttest3.fullloadtest4.idlespeedtest5.pre-injectiontest6.user-defined
Onthetopofthemaininterface,thereisthechoiceofinjector,wecanopenthedrop-downlistandselectinjectortype,wecanalsoclickon"input"buttontoselect,thepictureasfollows:
E.Themaininterfacedisplaythequantityofmeasureoil,thereistheretureoilanddelivery.
F.Atthebottomofmenu,thereisthefunctionkeys,somebuttonshavedifferentfunctionindifferentpicture,pleasefristmakeclearthefunctionidentificationwhenoperation."F1","F10"buttonarefixedfunction.
(2)Thesecondinterface,
Onlythemaininterfacehavechange,cantestthepump,injector,rail.theparametersofthefreeadjustmentismore.
Everygroupparameterscorrespondacondition,wecandefineyourownparameters,andincreaseentries,wewillusethisfunctionbytheparametersetting.
4.Traditionaltestbenchcontrolinterface:
Thisinterfaceissimpler,mainlycompletesthefunctionsoftraditionaltestbench,makethesystemcompatiblewithtestingandmaintenanceofEURIIstandardequipment.
Thereisworkingconditionintheinterfacetoo,displayinginthemodecolumn.Wecaneditorthedatainside,differentmodecorrespondwithdifferentparameter.
5.Settingparameter
A.Generalusersonlyselectcorrespondingparametergroup,itcansatisfytheuser’sdemand.Therearesomefrequently-usedparametergroups.Ifhavenospecialdemand,weneedn’tsettheparameter.
B.Settingparametersuitadvancedusers,whencut,increaseandeditparameters,weneedspecialcarefulness.Wecanreferenceexistingparameterstoset,wecanrefertothedetailsfromrelevantdocument.
6.Datareports
Youcanedittheexamplefromthesystem,thensavethefileandprintthedataafterfinishingtheeditor.
Iftheexampleisnotsuitablewithyou,youcaneditandsaveafile
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- CRIS1 英文 说明书