项目工地试验室管理手册专业.doc

项目工地试验室管理手册专业.doc

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中交一公局

项目试验室管理手册

技术质量部2015年1月

前言

施工项目试验室是工程项目实施中质量控制和监督的执行部门,备受政府质量监督部门、业主和监理的高度重视。

近年来，伴随质量管理水平的提高，项目试验室建设越来越严格、管理越来越规范，但由于行业和工程类别的不同及业主地域的差异,各施工项目的试验室建设和管理工作没有统一模式，各公司项目试验室的管理水平参差不齐,各有优缺点.因此，项目试验室的规范化、标准化工作势在必行。

项目试验室标准化是一项很细致的工作.为统一规范试验室管理，提高项目试验室的建设效率和标准,提升技术和管理水平，在局技术质量部领导的关心支持下，局技术质量部组织相关人员，在充分学习和借鉴各公司试验室优点的基础上,精心编写了这本手册。

相信本手册付诸实施后，对于加强项目试验室管理,树立良好的对外形象，有效提高试验检测数据的准确性、科学性和对施工的指导性，将具有很强的现实意义。

本手册做为技术质量管理模块中的试验管理子模块，听取了局专家、各兄弟单位的宝贵意见,汲取了局范围内业主评定的“优秀项目试验室"的经验和成果,编写中全部采用最新工程技术标准和规范，本着合理设置、效果突出、厉行节约的原则，注重突出手册的实用性和可操作性，插入了大量的参考试验表格，使手册更加贴近项目实际工作.相比有些地方的管理规定,本手册标准更高、要求更细，更具优越之处。

本手册共四章,尤其第四章的流程图，将项目试验室的常规试验通过流程图表述，简单易懂，便于项目试验人员学习操作。

附件“试验仪器、设备自校方法及记录"由局计量专业人员编写，现作为企业内部标准使用.

本手册第一、二、四章由万丽平编写，第三章由肖丽芳编写，全书由万丽平统稿。

全手册由局技术质量部王玉果审定。

在编写过程中，曾得到程英、李广涛等同志的大力协助，提供了相应的资料和宝贵的建议，在此一并致以衷心感谢。

本手册由局技术质量部负责解释。

限于编者水平，编制内容定有不足之处，敬请在使用过程中注意总结经验,提出宝贵意见和建议，并函告局技术质量管理部（北京市朝阳区周井大院1号中交一公局，邮编：

100024）,以便修订时改正.

中交一公局质量管理部

目录

第一章试验室前期建设·····················································································1

第一节人员配备·························································································1

1。

1工地试验室的人员配备······································································1

1。

2流动试验室人员配备·········································································1

1.3项目试验室主任应具备的基本素质和能力··············································1

第二节设备配置·························································································2

2。

1路基桥梁项目仪器配备表···································································2

2.2路面项目仪器配备表·········································································7第三节试验室布置···················································································14

3.1公路路基桥梁试验室建设方案···························································14

3。

2公路路面试验室建设方案·································································19

3.3试验办公室平面布置·······································································24

3.4试验室内部布置基本要求·································································25第四节标识、标牌要求·············································································26

4.1门牌样式······················································································26

4。

2仪器操作规程、岗位职责、管理制度··················································26

4。

3样品标识牌···················································································27

4。

4设备标识牌···················································································28

第二章试验管理·····························································································29第一节岗位职责·······················································································29

1。

1试验室工作职责·············································································29

1.2试验室主任岗位职责·······································································29

1。

3技术负责人岗位职责·······································································30

1。

4质量负责人岗位职责·······································································31

1.5试验检测员岗位职责·······································································31

1.6资料员岗位职责·············································································31

1。

7计量员岗位职责·············································································32

第二节管理制度·······················································································32

2.1标养室管理制度·············································································32

2。

2化学室管理制度·············································································32

2。

3混凝土室管理制度··········································································33

2。

4集料室管理制度·············································································33

2。

5力学室管理制度·············································································33

2。

6水泥室管理制度·············································································34

2.7土工室管理制度·············································································34

2。

8沥青室管理制度·············································································34

2。

9沥青混合料室管理制度····································································35

2.10试验仪器设备管理制度····································································35

2。

11检测事故分析报告制度····································································36

2.12试验检测记录、报告的填写与检查制度···············································36

2.13试验文件、技术规范、规程管理制度··················································37

2.14样品、资料、档案管理制度······························································37

2。

15试验外委制度················································································38

2.16试验质量保证制度··········································································38

2。

17不合格品管理制度··········································································38

2.18试验室安全制度·············································································39

2.19化学药品及易燃、易爆、有毒类重要物品的管理制度····························39

第三节仪器操作规程················································································40

3。

1仪器操作规程目录··········································································40

3.2各仪器操作规程·············································································41第四节仪器管理·······················································································60

4.1设备购置······················································································60

4.2设备验收······················································································60

4。

3设备建档管理················································································60

4.4仪器设备的使用·············································································60

4.5设备标识管理················································································61

4。

6仪器、设备出入库和现场检测设备的管理············································61第五节试验检测频率················································································62

5.1常用材料试验项目、取样方法、取样频率、取样数量····························62

5.2施工过程中质量控制试验项目检测频率···············································65

第三章记录管理·····························································································67第一节试验报告编号及委托方法·································································67

1.1试验委托方法················································································67

1.2试验编号方法················································································67

1.3资料分类管理················································································68第二节试验台帐样表················································································69

2.1试验检测台帐目录··········································································69

2。

2试验检测台帐样表··········································································69第三节试验管理表格···············································································100

3。

1试验管理表格目录·········································································100

3。

2试验管理表格样表·········································································100第四节临时资质申报样板·········································································120

第四章试验流程····························································································132第一节试验管理流程···············································································132第二节原材料检验流程············································································141

附件1:

有效文件清单······················································································188附件2:

试验仪器、设备自校方法及记录······························································190

第一章试验室前期建设

第一节人员配备

项目试验室的人员配备,以满足施工中试验检测工作为标准，并根据工程的进展及施工的不同阶段，作适当的调整。

1。

1工地试验室的人员配备（以1亿元工程为基础安排人员,工程量大小可适当增减.）

1。

1.1试验室主任（兼任技术负责人）1人,至少参与过两个项目的试验检测工作，大专以上学历，工程师（含）以上职称或有丰富实践经验的试验技师并持有交通运输部质量监督总站颁发的“试验检测工程师证书”。

1。

1。

2试验室副主任（兼任质量负责人）1人,至少参与过1个项目的试验检测工作，大专以上学历，持有交通运输部质量监督总站颁发的“试验检测工程师证书”.

1.1。

3试验检测员3人，从事工地试验工作两年以上，并持有交通运输部质量监督总站颁发的“试验检测员证书"。

1.1.4试验工3－4人，。

1。

2流动试验室人员配备

1.2.1试验室负责人1人，中专以上学历,技术员以上职称，持有交通运输部质量监督总站颁发的“试验检测工程师证书"或“试验检测员证书”。

1.2.2试验工2－3人，从事工地试验工作两年以上。

1.3项目试验室主任应具备的基本素质和能力

1。

3.1政治思想素质：

要爱岗敬业，有强烈的职业责任感，严格按有关标准、规范、规程从业。

1.3.2技术业务素质：

熟练掌握公路工程各种常规试验技术的操作要点,熟悉相关的施工技术规范和标准,牢记施工设计图中有关的技术标准要求和工程数量，了解施工计划，正确处理施工过程中出现的有关试验检测方面的问题。

1。

3。

3组织协调能力：

合理安排试验室全体人员的试验工作；正确处理好试验室同项目经理部各部门的关系。

1.3。

4对外交往能力。

切实处理好同监理的关系；正确处理和对待业主及地方质量监督部门的检查或抽检工作;正确处理同分包单位的关系；正确处理好同当地材料供应商的关系。

1.3。

5具有较强的成本意识：

搞好各项试验检测,多做成本对比，尽最大能力做好配合

比优化工作.

1

第二节设备配置

2。

1路基桥梁项目仪器配备表

室别

序号

仪器设备名称

规格型号

参考厂家

数量

量程或规格

准确度

备注

土工室

电子天平

YP20K—1

上海天平仪器厂

1

20Kg

0.1g

电子天平

CP4102

上海天平仪器厂

1

4100g

0.01g

3

电动击实仪

LQ-DJ

南京土壤仪器厂

1

锤质量4。

5kg落距450mm

4

电脑土壤液塑限联合测定仪

TYS—3

南京土壤仪器厂

1

0-25mm76g和100g

0。

01mm

电热鼓风干燥箱

FX101-3

上海树立试验仪器公司

1

≤250℃

±1℃

电动液压脱模器

TLD—YT200

山东泰安仪器厂

1

7

路面材料强度试验仪

TL127—Ⅱ

南京土壤仪器厂

1

最大升降距离

200mm

0.01kN

8

游标卡尺

0—200mm

哈尔滨量具厂

1

0-200mm

0.02mm

9

百分表

0-10mm

哈尔滨量具厂

9

0—10mm

0.01mm

10

干湿温度计

272—A

1

—10—50℃

±0.5℃

11

玻璃液体温度计

棒式

2

0-50℃

±0。

1℃

12

比重瓶

50ml

2

50ml

13

比重瓶

100ml

2

100ml

集料室

14

集料筛

标准筛

浙江上虞飞达仪器厂

1

0。

075~60mm

15

方孔石子筛

标准筛

浙江上虞飞达仪器厂

1

2.5~90mm

16

方孔砂石筛

标准筛

浙江上虞飞达仪器厂

1

0.075～9.5mm

17

震击式振筛机

ZBSX—92

浙江上虞飞达仪器厂

1

147/1次

室别

序号

仪器设备名称

规格型